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6. Peering into the pore space: digital rock physics to improve oilfield management

Summary of the impact

Since Prof Blunt's appointment as a Professor of Petroleum Engineering at Imperial College in 1999, his Consortium on Pore-Scale Modelling has developed numerical tools to analyse the pore spaces of reservoir rocks, predict multiphase flow properties and determine field-scale impacts on oil recovery. This technology is now exploited by at least two start-up service companies with annual revenue of around $20 million, and is widely employed by major oil companies, leading to better reservoir management and improved oil and gas recovery. Statements submitted from just one company (Kuwait Oil Company, KOC) suggest a benefit of $100 million from efficiency savings and improved recovery in a just single field.

Submitting Institution

Imperial College London

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Earth Sciences: Geophysics
Engineering: Resources Engineering and Extractive Metallurgy

2) Sand Injectites

Summary of the impact

Researchers in petroleum geology at the University of Aberdeen have since the mid 1990's been investigating the characteristics and geological context of sand injectites. The geological contexts within which injected sands are discovered have permitted a step change in the production potential in some oil fields (up to c. 1 billion barrels oil), and to define new exploration targets (up to 250 million barrels oil) to make a significant increase to the overall proven reserves of hydrocarbons in any given province (e.g. the North Sea). The findings of this research have been utilised by a number of multinational oil & gas companies to optimise their exploration and field development strategies to maximise the commercial production of hydrocarbons. This case study describes the economic impacts resulting from two projects in particular in the North Sea, the Volund field (Marathon Oil) and the Mariner Field (Statoil) resulting in the enhancement of strategy, operations and management practices; improvements in performance and adoption of new processes; and creation of new employment as a direct result of research facilitating the development of new assets that would otherwise have remained fallow.

Submitting Institution

University of Aberdeen

Unit of Assessment

Earth Systems and Environmental Sciences

Summary Impact Type

Economic

Research Subject Area(s)

Earth Sciences: Geochemistry, Geology
Engineering: Resources Engineering and Extractive Metallurgy

13. Increased safety and efficiency of oil and gas process designs from improved flow assurance

Summary of the impact

Multiphase flow research at Imperial has developed bespoke software code, and provided unique data for validation of commercial codes used for oil-and-gas design. This research has enabled global oil companies (e.g. Chevron) to undertake successfully the design of deep-water production systems requiring multi-billion pound capital investments. This research has also allowed SPT Group (now owned by Schlumberger), one of the largest software (OLGA) providers to the oil industry, to maintain their position as market leaders.

Submitting Institution

Imperial College London

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Chemical Engineering, Resources Engineering and Extractive Metallurgy, Interdisciplinary Engineering

Optimal design of flow handling systems using computational fluid dynamics

Summary of the impact

University of Huddersfield research into the optimal design of flow-handling systems has been credited with "transforming" the development strategies and global market sales of an industrial partner. Weir Valves and Control Ltd has enjoyed a 75% saving in design lead time and a 1,800% increase in annual sales - from several thousand before its collaboration to millions in 2013 - through the structured integration of researchers' computational fluid dynamics expertise in its design process. The success of this collaboration, which has been described as an exemplar of a Knowledge Transfer Partnership, has also led to further research contracts.

Submitting Institution

University of Huddersfield

Unit of Assessment

General Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Information and Computing Sciences: Artificial Intelligence and Image Processing
Engineering: Interdisciplinary Engineering

Improving Fluid Delivery in Abrasive Machining

Summary of the impact

Work and tool temperature are major issues in abrasive machining. Cooling fluids, usually oil based, are used to control these temperatures. This research aimed to achieve much more effective use of coolant. The established industrial practice was to use very high volumes of oil, under very high pressures. This is an expensive and environmentally unfriendly approach. This research improved coolant flow quality by improving nozzle design and established the underlying physics to improve penetration of coolant into the cutting zone. It then went on to show that it was not only possible, but sometimes it may actually be beneficial, to dramatically reduce coolant flow volume by a factor of up to 20,000. Before industry would adopt these ideas it was necessary to have firm scientific evidence of their validity. This research by the General Engineering Research Institute (GERI) provided that foundation and has led to successful adoption by industry, which has in turn led to both economic and environmental impact. This case study will evidence industrial take-up via specific examples and shows that GERI's research in this area has had a global impact on the training of industrial engineers employing the grinding process.

Submitting Institution

Liverpool John Moores University

Unit of Assessment

General Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Manufacturing Engineering, Interdisciplinary Engineering

Innovative Tunnel Backfill by Pneumatic Conveying of Dry Particulate Materials.

Summary of the impact

Research at GCU led to a novel method for backfilling pipeline tunnels providing the ability to fill tunnels three times more quickly than the traditional method resulting in a cost saving of £1.5M on a single project. This approach is now best practice at Murphy Pipelines Ltd (MPL) and features in current tenders to a value of £30M. The change in fill material lowered the carbon footprint by 5000 tonnes in a CEEQUAL award winning project, in addition, the removable fill material allows the recycling and re-use of tunnels, adding to the assets of the company and reducing costs.

Submitting Institution

Glasgow Caledonian University

Unit of Assessment

General Engineering

Summary Impact Type

Economic

Research Subject Area(s)

Engineering: Chemical Engineering, Resources Engineering and Extractive Metallurgy, Interdisciplinary Engineering

08 - Assuring Hydrocarbon Flow with Improved Hydrate Management

Summary of the impact

ERPE research led to the following impacts in the REF2014 period:

  • Extending the life of the NUGGETS field (operated by Total) by three years with an increase in cumulative production of 2% (2.8 Million Barrels of Oil Equivalent, value $150M).
  • Saving $3-7M in costs associated with methanol removal from liquid hydrocarbon phase by demonstrating methanol could be removed from Natural Gas Liquids directly by molecular sieve, which played a major role in Total's decision in eliminating a de-propaniser from "methanol removal facilities", saving around £50M.
  • Hydrafact: a start-up company with a turnover of £1M in 2012 and employing 8 full-time and 15 part-time staff.

Submitting Institutions

Heriot-Watt University,University of Edinburgh

Unit of Assessment

General Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Physical Chemistry (incl. Structural)
Engineering: Chemical Engineering, Resources Engineering and Extractive Metallurgy

Enhanced Oil Recovery

Summary of the impact

Thermally sensitive polymers are injected into oil reservoirs to increase the recovery of oil. Experimental and theoretical modeling carried out at the BP Institute, University of Cambridge, has led to a new understanding of the behaviour of such polymers and increased their effectiveness in recovering oil, through improved design of the injection, and led to the discovery of a new reservoir monitoring technique to detect their effect on production. Optimising injection of polymer increases well production by over 1000 bbl/day and has generated annual revenues of over $US 300 million. This technology is also being applied to thermal energy storage systems.

Submitting Institution

University of Cambridge

Unit of Assessment

Earth Systems and Environmental Sciences

Summary Impact Type

Technological

Research Subject Area(s)

Earth Sciences: Geophysics
Engineering: Resources Engineering and Extractive Metallurgy, Interdisciplinary Engineering

Reservoirs Under Stress: Improved productivity through geomechanics and microseismicity in petroleum systems

Summary of the impact

Bristol researchers have been working with the oil and gas industry to develop new methods for monitoring and modelling deformation in oil and gas reservoirs. Industry and NERC funded research has led to the development of (i) novel techniques that better utilise microseismicity monitoring of petroleum reservoirs, and (ii) new software which couples geomechanical deformation and fluid flow with geophysical observations. The research has led directly to development and improvement of commercial software to enhance exploration efforts and minimise costs. Bristol software is now used by several multinational companies worldwide and its development has led to a successful start-up company.

Submitting Institution

University of Bristol

Unit of Assessment

Earth Systems and Environmental Sciences

Summary Impact Type

Economic

Research Subject Area(s)

Earth Sciences: Geophysics
Engineering: Resources Engineering and Extractive Metallurgy, Interdisciplinary Engineering

3) Turbidites: Deep-water hydrocarbon reservoir prediction

Summary of the impact

This case study describes the economic impact to sections of the hydrocarbons industry resulting from research into deep water sediment transport and depositional processes. turbidites.org is a multi-institutional, interdisciplinary research platform based at University of Aberdeen, which takes a multi-scale approach to understanding deep-water depositional systems and their significance as a stratigraphic record of long-term environmental change. The resulting research outputs have been applied to deep-water hydrocarbon reservoir prediction.

Submitting Institution

University of Aberdeen

Unit of Assessment

Earth Systems and Environmental Sciences

Summary Impact Type

Economic

Research Subject Area(s)

Earth Sciences: Geology, Geophysics, Oceanography

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