Optimisation of Anaerobic Process Technology
Submitting Institution
University of South WalesUnit of Assessment
General EngineeringSummary Impact Type
EnvironmentalResearch Subject Area(s)
Engineering: Chemical Engineering, Environmental Engineering, Interdisciplinary Engineering
Summary of the impact
This case study describes the impact of the research work relating to
anaerobic process
technology undertaken within the Sustainable Environment Research Centre
(SERC) and its
industrial interfacing arm, the Wales Centre of Excellence for Anaerobic
Digestion (AD). Anaerobic
process technology is used globally to produce renewable energy, and other
resources from
wastes and low value biomasses. These impacts can be grouped into the
following areas:
- Informing Government Policy
- Development of industry guidance, best practice, protocols and
regulation
- Driving innovation and the implementation for more efficient anaerobic
digestion and
biohydrogen production technologies, nationally and internationally.
Underpinning research
The research team of Dinsdale, Guwy, Esteves, Hawkes DL & FR, Premier
and Patterson have
conducted fundamental and applied research for more than 30 years in the
use of anaerobic
processes for waste treatment and renewable energy production. This
research focused on four
main themes: process monitoring and control; system design; pre & post
treatment of feedstocks
and digestates; and life cycle analysis, policy and economic evaluation.
Process Monitoring and Control
Since 1998 we have improved the process monitoring and control of
anaerobic digestion
processes by identifying critical monitoring/control parameters and by
developing novel process
instrumentation and control models. These microbial, biochemical and
chemical parameters (e.g.
volatile fatty acids and bicarbonate alkalinity, biogas composition and
microbial profiling) have
become essential in improving process understanding and control.
These systems helped national (Insource, Welsh Water, Aqua Enviro, AMEC
Global Renewables,
(see letters 1 and 2) and international (RWE-Thames Water Plc.) companies
by providing an
insight into how complex and difficult substrates could be treated at
industrial scale more
effectively. The summary of the report related to monitoring and control
of AD and biogas plants
that the AD Centre published in conjunction with Vienna Technical
University has been published
in 7 European languages (see report 1).
System Design of a Two stage Biohydrogen/Biomethane process
We have developed and pioneered a number of innovative process designs.
These included two
stage anaerobic processes to improve process stability and efficiency of
waste conversion. Funded
research with Thames Water extended the first stage of a two stage AD
system (employed at full
scale) to produce biohydrogen. SERC's research has been highly referenced
and has been
reported in International Energy Agency (IEA) documentation and at the
U.S. Senate to the U.S.
Department of Energy at a special meeting in November 2012. The work
helped the IEA approve
the new strategy for HIA IEA Task 21 (see report 2 and letter 3).
Pre & post treatment of feedstocks and digestates
We have investigated the use of pre-treatments for difficult feedstocks
e.g. sewage sludge,
municipal solid wastes and ligno-cellulosic and related process impacts as
well as the processing
of digestates including their use as an enhancer for biopolymer
accumulation by bacteria.
Life Cycle Analysis, Policy and Economic Evaluation
We have benchmarked AD systems operating at full scale across Europe for a
variety of
feedstocks focusing particularly at treating food wastes and the valuable
outputs they produce (see
report 3). This research effort promoted AD systems in the UK, in
particular it changed key policy
direction and supported biogas incentives. Our Life Cycle Analysis work
supports the development
of regulation at EU level e.g. EU Commission's drafted Directive which
specifies the `Sustainability
Criteria for Solid and Gaseous Biomass Used in Electricity and/or Heating
and Cooling and
Biomethane Injection Into the Natural Gas Network'.
References to the research
Journal Publications:
1. Patterson, T., Esteves, S., Dinsdale, R. and Guwy, A. (2011) Life
cycle assessment of
biogas infrastructure options on a regional scale. Bioresource Technology,
102 (15): 7313-
7323.
2. Reed, J.P. Devlin, D., Esteves, S.R.R., Dinsdale, R., and Guwy, A.
(2011) Performance
parameter prediction for sewage sludge digesters using reflectance FT-NIR
spectroscopy.
Water Research, 45 (8): 2463-2472.
3. Dinsdale, R.M., Premier, G. C., Hawkes, F.R, and Hawkes, D.L. (2000)
Two-Stage
Anaerobic Co-Digestion of Waste Activated Sludge And Vegetable Matter In
Inclined
Tubular Digesters. Bioresource Technology, 72, 2, 169-183.
4. Cruwys, J.A., Dinsdale, R.M., Hawkes F.R. and Hawkes, D.L. (2002)
Development of a
Static Headspace Gas Chromatographic Procedure For The Routine Analysis of
Volatile
Fatty Acids In Wastewaters. Journal of Chromatography A, 945: 195-209.
5. Massanet-Nicolau, J., Guwy, A., Dinsdale, R., Premier, G., and
Esteves, S. (2010)
Production of Hydrogen from Sewage Biosolids in a Continuously Fed
Bioreactor: Effect of
Hydraulic Retention Time and Sparging. International Journal of Hydrogen
Energy, 35 (2)
468-478.
6. Williams, J. Williams, G., Dinsdale, R., Guwy, A. and Esteves S.
(2013) Monitoring
methanogenic population dynamics in a full-scale anaerobic digester to
facilitate
operational management. Bioresource Technology, 140: 234-242.
Details of the impact
A. Informing Government Policy
SERC through the AD centre has worked closely with the Welsh Government to
encourage the
deployment of anaerobic process technology for waste treatment and energy
generation. During
the late 1990s and early 2000s the Local Authorities in Wales, following
the general UK steer were
largely pressing ahead with the implementation of composting facilities,
which demanded
significant energy input. Through the research of Esteves and Patterson,
and their continued
dialogue with the WG, led to a new approach to meet legislation and
financial conditions. SERC
research provided input to government (see letter 4), local authorities
and companies in developing
AD plants as a viable option. Building on the research output, a thorough
review of AD plants
across Europe was commissioned in 2007 (see report 3) with subsequent
evidence and support
provided in the last 5 years to AD stakeholders (see letter 5). As a
result of SERC's research, the
Wales Centre of Excellence for Anaerobic Digestion was established in 2008
with a remit to assist
with the development of AD. Since its launch the Centre has provided a
number of key outputs to
Government and local authorities:
- A number of awareness raising events aimed at disseminating technical
and non technical
information relating to AD in order that decisions relating to the
procurement of AD plants
could be made.
- Provision of direct advice and support to Government (see letter 4) in
order to allow the
development of a centrally led procurement process. This has included
specific input
relating to digestate characteristics, treatment options and end of
waste criteria (Esteves,
see report 4) and the life cycle impacts related to the AD and biogas
processes (Patterson
and Esteves). The Centre has also attended regular meetings with
Government groups
including the Planning Task Group which provided advice to local
authorities relating to
planning issues associated with developing AD plants and the AD
Digestate Marketing
Group which considered how best to manage the digestate produced from
the AD process.
The impact achieved is worldwide, as research findings and guidance are
disseminated through
the Wales Centre of Excellence's web portal available to stakeholders all
over the world. The
website statistics show that every month around 300 to 500 users access
the information globally.
For example, consultants working on behalf of the Australian and Canadian
Governments have
benefitted from the research and guidance provided.
B. Development of Industry Guidance, Best Practice and Regulation
SERC through the AD Centre has worked with a number of industrial and
regulatory groups to
develop the framework of guidance, best practice and regulations within
which the emerging AD
industry will work. This has included:
- Animal By Products Regulations
- Environmental Permitting
- PAS110 (see report 4)
- Anaerobic Digestate Quality Protocol
- Utilisation of Biogas from Non Conventional Sources
C. Driving innovation and the implementation for more efficient
anaerobic digestion and
biohydrogen production technologies, nationally and internationally
The Wales Centre of Excellence for Anaerobic Digestion / SERC has worked
with companies
across Wales and the UK in order to develop a robust AD infrastructure and
to develop new and
improved processes. To date, this has included assisting 45 companies in
Wales (through ERDF
funding to the AD Centre). The AD Centre has also provided technical
services to over 30
companies across the UK who are directly involved in the development of AD
opportunities. In the
(£6 million ERDF funded) CymruH2Wales project, 125 companies have been
assisted in the area
of hydrogen and biomethane technologies, resulting in 13 spin-off R&D
collaborations worth more
than £2 million additional industrial and government investment. We are
one of the two research
partners supporting all the activities included above (A-C) through the
IEE Biomethane Regions
project (2011-2014) in 11 European countries; and our impact is extended
through this project to a
wider European audience.
Research activities are also developing a number of monitoring protocols
and methods that allow
future operators to run their plants more efficiently. These include:
- A methodology to measure the biogas potential of feedstocks that has
been developed and
implemented in our laboratories and provided to the companies listed
above funded by the
International Water Association (see report 5)
- Non invasive Fourier Transform — Near Infra Red spectrometer based
method for
monitoring the performance of AD reactors
- Microbiological assays for the monitoring of microbial populations in
anaerobic reactors -
applied in the field to monitor the performance of AD plants.
- Hydrolysis and enzyme optimisation in biogas plants
Sources to corroborate the impact
Reports in the Public Domain:
Report 1 - AD Monitoring Review and Guide
http://www.walesadcentre.org.uk/CaseStudies.aspx
(summary report translated to 7 other European languages)
Report 2 - IEA Hydrogen Implementing Agreement — Task 21 Biohydrogen
http://ieahia.org/pdfs/AR2011/2011AR.swf
Report 3 - Anaerobic Digestion of Biodegradable Municipal Waste (BMW)
http://www.walesadcentre.org.uk/CaseStudies.aspx
Report 4 - PAS 110
http://www.wrap.org.uk/content/bsi-pas-110-producing-quality-anaerobic-digestate
Report 5 - Anaerobic Biodegradation, Activity and Inhibition (ABAI)
Task Group
http://orbit.dtu.dk/fedora/objects/orbit:78807/datastreams/file_2928020/content
&
http://www.iwahq.org/78/communities/specialist-groups/list-of-groups/anaerobic-digestion.html
Example of letters from government and industry including:
Letter 1 Aqua Enviro
Letter 2 AMEC Global Renewables
Letter 3 International Energy Agency — Hydrogen Implementing
Agreement
Letter 4 Welsh Government
Letter 5 Anaerobic Digestion and Biogas Association