Dye-Sensitised Solar Cells
Submitting InstitutionBangor University
Unit of AssessmentChemistry
Summary Impact TypeTechnological
Research Subject Area(s)
Chemical Sciences: Physical Chemistry (incl. Structural)
Engineering: Electrical and Electronic Engineering, Materials Engineering
Summary of the impact
In 2012, it is estimated the $145bn was invested in solar photovoltaic
technology. Dye-Sensitized Solar Cells (DSC) are expected to play an
increasing role in renewable energy generation over the next decade and
beyond, but several practical issues need to be overcome to facilitate
large-scale economic production. Fundamental research at Bangor has laid
the ground for collaborative work with industry which has overcome several
of the key production constraints in their manufacture, increasing
production speed and efficiency and substantially reducing costs. As a
result, we have developed a Technology Roadmap with a major multinational
partner (TATA) which has led to significant investment in plant and to the
production of pilot products in the form of photovoltaic roofs, currently
undergoing outdoor testing.
Materials chemistry and renewable energy are important research themes
within the School of Chemistry and this is exemplified by research on
dye-sensitized solar cells (DSC) led by Dr. P.J. Holliman (appointed
Since 2002, Holliman's group has carried out research on functional
coatings and photovoltaics focussing on three issue of major importance
for the commercialisation of the cells:
- design and synthesis of low cost dye sensitizers and studies of their
- investigations of dye chemisorption for a fast sensitisation process;[3.1-3.3]
- research on low temperature processing of DSC.[3.4-3.5]
This research has led to long-term collaborations between Bangor
Chemistry with Engineers at Swansea University (ultra-fast sintering,
weathering) and TATA Steel (process engineering/scale- up). The research
has been supported by a series of Welsh Government, EU, EPSRC and
EPSRC/TSB industrially co-sponsored projects.
2.1. Dye sensitizers and co-sensitization of DSC.
The research was carried by 2 postdoctoral research assistants and 3 PhD
students, under the direction of Holliman, in search of efficient, low
cost sensitizers which work together to harvest more sunlight by DSC
(2003-2013). This has produced 5 dye families, clay-stabilized pigments
and the patented synthesis of infrared absorbing DSC dyes. We have also
demonstrated that co- sensitizing dyes broadens spectral absorption and
increases DSC efficiency by 30-40%, whilst reducing dye costs by more than
50%, compared to the widely used Ru-bipy dyes, by reducing raw material
costs, and simplifying synthetic steps and purification.[3.1-3.2]
2.2 Ultra-fast process of dye sensitization and co-sensitization for
Conventional TiO2 dyeing in DSC takes a long time, making it a
critical issue for DSC manufacturing. Working with 2 PDRAs and 2 PhD
students, Holliman has developed rapid dyeing methods leading to
ultra-fast sensitization, reducing processing time from 18-24h to
<5 mins. This work resulted in 3 patents from 2009-2012
(PCT/EP2010/051135, PCT/EP2011/059551 and PCT/GB2013/050171), with
subsequent journal publication.[3.1-3.3]
This approach was further developed to demonstrate the world's first
examples of ultra-fast co- sensitization of up to 4 dyes in less than
5min, eliminating oxidative degradation by air, reducing dye solution
volume by ~100 times (significantly reducing costs of expensive dyes) and
enhancing spectral response and device efficiency by controlling multiple
dye loading (impossible using conventional dyeing).[3.1-3.3] This
work was funded by Welsh Government Academia for Business (A4B) Proof of
Concept funding supporting a PDRA in Bangor from 2010-2011, and from 2011,
by EPSRC support for a PDRA in Bangor as part of a Swansea University-led
innovation & knowledge centre SPECIFIC (Sustainable Product
Engineering Centre for Innovation in Functional Industrial Coatings),[3.6b]
as well as 2 PhD students.
2.3 Low-temperature processing of DSC.
Conventional DSC photo-anode manufacturing requires sintering of TiO2
at >450°C. A consortium EPSRC project (2007-2010)[3.6a]
comprising Bangor Chemistry (Holliman), TATA, Imperial College,London
(Prof. J. Durrant — device characterisation), University of Bath (Prof. L.
Peter - electrolyte development) and Swansea University (Prof. D. Worsley
— lifetime testing) led to us producing the first examples of low
temperature sintering of binder-containing TiO2
colloids. We demonstrated that the binder is essential for
commercial manufacture, although previous approaches had simply left this
out[3.4]. We developed combustion catalysts/promoters and
chemical binders to reduce sintering to room temperature for longer
sintering times leading to 3 patents, the most recent in 2012 [3.5].
Our work with support from the Welsh Energy Research Council (PDRAs
2006-2009), led to a patented room temperature platinisation
procedure, to supplant a previous process carried out at 400°C.
Further Welsh Government A4B funding (PDRAs, 2010-2013), enabled us to
scale-up the low temperature sintering and platinisation processes to A4
size. With EU (ERDF) support through the Low Carbon Research Institute,
the Solar Photovoltaic Academic Research Consortium brought together
researchers from Bangor (Holliman — sensitization and low temperature
processing), Swansea (Dr. P. Igic — power electronics, Prof. D. Worsley —
materials), Glyndwr (Prof. S. Irvine - thin film photovoltaics) and
several companies to scale up photovoltaic manufacture leading to pilot
line trials (2012) of the Bangor low temperature processes.
In total, 9 patents have been filed (7 through Bangor University and 2
through TATA) on metal surface treatments for inherent lubricity,
development of DSC sensitizers, ultra-fast and precision controlled
multiple dye sensitisation for DSC and rapid low temperature processing.
References to the research
(Bangor authors in Boldface)
3.1 P. J. Holliman, M. Mohsen, A. Connell, M. L. Davies, K.
Al-Salihi, M. B. Pitak, G. J. Tizzard, S. J. Coles, R.W. Harrington,
W. Clegg, C. Serpa, O. H. Fontes, C. Charbonneau, M. J. Carnie, Ultra-fast
Co-Sensitization and Tri-Sensitization of Dye-Sensitized Solar Cells with
N719, SQ1 and Triarylamine Dyes, J. Mater. Chem., 2012,
22, 13318-13327. DOI: 10.1039/c2jm31314f [Citations: 8]. (Submitted to
REF2014, ID 0810).
3.2 P. J. Holliman, M. L. Davies, A. Connell, B. V. Velasco and
T. M. Watson, Ultra-fast dye sensitisation and co-sensitisation for dye
sensitized solar cells. Chem. Commun., 2010, 46,
7256-7258. DOI: 10.1039/c0cc02619k [Citations: 22]. (Submitted to REF2014,
3.3 T. Watson, P. Holliman, D. Worsley, Rapid, continuous in situ
monitoring of dye sensitisation in dye-sensitized solar cells. J.
Mater. Chem., 2011, 21, 4321-4325. DOI:
10.1039/c0jm03607b [Citations: 11]. (Submitted to REF2014, ID 0811).
3.4 P. J. Holliman, M. L. Davies, A. Connell, M. J. Carnie and T.
M. Watson, Rapid, Low Temperature Processing of Dye Sensitized Solar
Cells. Peer reviewed chapter in Functional Materials for Energy
Applications, Eds. J. A. Kilner, S. J. Skinner, S. J. C. Irvine, P.
P. Edwards 2012, Woodhead Publishers, Cambridge, pp. 42-66.
3.5 P. J. Holliman, D. Al-Husenawi, A. Connell and E.
Jones. Low temperature sintering of dye sensitized solar cells using
peroxides. PCT/GB 2013/050308. Filed 10th February 2012.
3.6 EPSRC research Grants:
(a) "Metal Substrate Mounted Flexible Dye Sensitized Semiconductor Solar
Cells", EP/E03585X/1, 2007-2010. Total £282,362;
(b) "Sustainable Product Engineering Centre for Innovative Functional
Industrial Coatings - SPECIFIC", EP/I019278/1, 2011-2016. Total to
Details of the impact
Research at Bangor on ultra-fast DSC co-sensitization has directly
influenced the commercial sector. Since 2006, Holliman's group has focused
on large scale, low cost PV working with TATA, Dyesol and G24i on
roll-to-roll PV manufacturing with the aim of becoming market competitive
(cost, efficiency and lifetime) versus the market-leading
crystalline silicon. Line trials have been carried out with TATA and
Dyesol (Shotton) using their £1.5M roll-to-roll pilot line.[5.1-5.4]
Holliman's group are scaling ultra-fast DSC sensitization, increasing DSC
efficiencies (by 30-40%) by improving spectral response using four dyes in
minutes. This avoids longer processing and large dye baths containing
100's g of expensive dye (ca. £500/g). Following the launch of the
SPECIFIC IKC (2011) Bangor has linked with Swansea partners to develop
building-integrated modules (roof mounted, windows etc.).[5.4-5.6] This
is important because roll-to-roll lines run at the speed of the slowest
process, so doubling dyeing time halves productivity making ultra-fast
sensitization essential for roll-to-roll DSC manufacture.
Since 2008, in addition to the six industry-facing PDRAs at Bangor, three
new jobs were created at the joint TATA/Dyesol PV Accelerator in Shotton,
employing ex-Bangor researchers Rugen- Hankey, Vaca Velasco and
Ketipearachchi. Holliman is Bangor PI on an Industry/Welsh
Government/TSB/EPSRC funded Innovation Knowledge Centre opened at Swansea
University in 2011 (SPECIFIC).[5.5-5.6] SPECIFIC works at
Technology Readiness Levels (TRL) 3-7 on "Buildings as Power Stations" to
functionalise the building envelope. Hence, SPECIFIC is an exploitation
vehicle between invention (TRL1-3) and commercialisation (TRL 6-9).
Scaling and line trials of Bangor-generated IP (working with TATA, Dyesol,
G24i and/or SPECIFIC) have taken the sintering and dyeing inventions from
TRL1-3 to TRL 4-5 using large substrates (A4 size) which are larger than
that required for fully scaling this technology into modules (see
Technology Roadmap below).
Another example of an impact of Bangor's research is WG-supported STRIP
initiative (Steel Training Research and Innovation Partnership) to deliver
high quality University research to industry to improve industry
Holliman has undertaken two funded secondments (Oct-Dec 2011 and July
2012-Jan 2013) to work with senior TATA and SPECIFIC management and
economists (Mr. Kevin Bygate and Mr. Kian Woodward, TATA and Prof. Dave
Worsley, SPECIFIC) on a PV Technology Roadmap (TRM). [5.1]
These were based at TATA (Shotton) and SPECIFIC (Swansea) and involved
visits to TATA sites in the UK and India and SPECIFIC partners (e.g.
NSG). The roadmap is a strategy for PV commercialisation which compares PV
technologies in terms of feasibility, manufacturing, processing and
lifetime issues as well as current/predicted markets and product form. It
has been developed through SPECIFIC and its industrial partners (e.g.
TATA, NSG, BASF who have staff seconded into the centre) and the recently
Welsh Government-funded Ser Cymru Solar project (£6M, 2013-2018) working
between Swansea, Imperial College and Bangor.
Thus, the research carried out at the School of Chemistry in Bangor has
been contributing to the evolving global PV sector through the development
of scaled PV manufacturing by accelerating dye sensitization by ca.
2000 times (24h becoming 1 min) and reducing processing temperatures (from
450-550°C to room temperature). We have scaled these inventions to A4 size
and carried out feasibility and lifetime testing with G24i, Dyesol and
TATA and line trials with Tata/Dyesol proving low temperature processes
can also take place much faster (30 min becoming 4 min). These process are
now being utilised by our industrial partners.[5.1]
Holliman has established a strong partnership with TATA Steel (scaling,
route to market) and Prof Worsley (SPECIFIC- rapid processing, lifetime
testing) working on PV commercialisation particularly that based on the
results of his research on DSC. Holliman has developed a Technology
Roadmap for PV[5.1] which sets the strategy/targets to develop
scaled building integrated PV (BIPV) to replace bolt-on crystalline
silicon modules. TATA have already produced BIPV roofs based on this
strategy which are undergoing outdoor testing.[5.8]
Associated with this research, using EPSRC support (Holliman, 2008-2010),
the bilingual English- Welsh language schools lecture Chemistry Show-Sioe
Cemeg was presented to over 2000 children annually by Dr Robyn
Wheldon-Williams.[5.9] In 2013, Dr Matthew Davies (SPECIFIC
PDRA in Dr Holliman's group) led a 15 strong team to South Africa showing
how to make dye- sensitized solar cells from natural dyes to over 1300
school children over a 2-week visit.[5.9]
Sources to corroborate the impact
5.1 PV pilot line trials and collaborative work on PV Technology
Roadmap with TATA and SPECIFIC can be verified by letter on file
from Director of Business Development, TATA Colors and CEO SPECIFIC,
5.2 PV pilot line trials, scale-up and collaborative work with
Dyesol can be verified by letter on file from Technical Manager, Dyesol,
5.3 Collaborative work with TATA STRIP on novel surface lubricity
treatment can be verified by letter on file from Senior Technologist,
Product Technology, TATA Steel STRIP, Port Talbot. See also: http://www.welshcountry.co.uk/index.php/news-from-around-wales/232-south-east-wales/5570-forward-looking-partnership-supports-steel-industrys
5.4 DSC technology on prototype steel roofing material
5.5 Dr Holliman interview "SPECIFIC: An opportunity to make a
5.6 For Bangor partnership with SPECIFIC see:
5.8 BIPV Development Project (17.06.2011):
5.9 Schools outreach work in the UK is evidenced by final
reports, evaluation forms and pictures sent to EPSRC as funding body
(reports for 2009 and 2010 are on file as examples). Web reports of the
schools work in South Africa (2013) are also held on file.