P7 - Micro-Slab Laser Technology – Midaz Lasers Ltd
Submitting Institution
Imperial College LondonUnit of Assessment
PhysicsSummary Impact Type
TechnologicalResearch Subject Area(s)
Physical Sciences: Atomic, Molecular, Nuclear, Particle and Plasma Physics, Optical Physics
Technology: Communications Technologies
Summary of the impact
Midaz Lasers Ltd is a spin-out laser company formed by academic founders,
Professor Michael Damzen (Director and Chief Technology Officer, CTO) and
Dr Ara Minassian (Chief Scientific Officer, CSO), in 2006 as the vehicle
for commercial exploitation of patented laser technology [4] arising from
Prof Damzen's research group in the Physics Department at Imperial College
London.
Midaz has designed and assembled multiple engineered laser and amplifier
products, incorporating this patented technology, and has sold units to
industrial customers in Europe, N. America and Asia since 2010. The
primary market and beneficiary for Midaz laser technology is the
industrial laser manufacturing sector and the benefit of the technology is
to create laser industrial tools for higher throughput and lower cost
manufacturing, including in the semiconductor industry for production of
consumer electronics. In July 2012, Midaz was successfully sold to
world-leading laser company, Coherent Lasers Ltd, for $3.8 Million.
Underpinning research
PIONEERING RESEARCH:
The original and pioneering research for this laser technology was
undertaken in Prof Damzen's group at Imperial over the period 1999 - 2006,
prior to company formation. Three key pioneering papers [1-3] and a core
patent [4] are listed in section 3, although a total of 30 journal papers
were published by the group and 4 patents filed by Prof Damzen on various
implementations of this technology.
BREAKTHROUGH LASER PERFORMANCE:
The research was on a new laser technology involving a new diode-pumped
micro-slab laser geometry with novel design features. The unique features
of this technology provide extensive performance improvement compared to
existing lasers. With suitable commercial deployment this leads to a
disruptive technological breakthrough in the laser manufacturing sector by
offering lasers with:
- unparalleled gain (~105), orders of magnitude higher than
any other diode-pumped solid-state laser technology;
- much higher efficiency (reducing costs and minimising heating
problems);
- order-of-magnitude higher pulse repetition rates (for high processing
speed);
- high peak-power capability (outperforming fibre lasers);
- compact size (for ease of integration); and
- simplicity of diode pump delivery (for lower costs).
KEY PUBLICATIONS & PATENTS:
- In 2000 [1], we published our breakthrough research work on the
demonstration of the laser architecture in a lab-based version of the
system, showing the novel combination of features including higher
efficiency than prior technology together with an order of magnitude
higher power than previous work for this type of laser.
- In 2003 [2], we published a higher performance design of our original
work [1] that later came to define the "standard" configuration of this
laser system, as used by later research groups and companies, trying to
emulate our work.
- In 2005 [3], we published a novel implementation showing even further
performance enhancement, which underpinned our later company products.
- A UK patent was filed in 2002 on a novel and performance-improving
aspect of the technology, prior to the research (public) domain
publication of the performance enhancements of the technology [2, 3].
One year later (2003), the patent was filed internationally (PCT) and
published in January 2005 [4]. It is now granted in key geographical
markets across Europe, US, Japan, China and Australia.
KEY PERSONNEL:
- Prof M Damzen, Professor of Laser Physics, Imperial College London
(1984-present). Prof Damzen was head of the research laboratory and the
PI on the relevant EPSRC grants [G1, G2].
- Dr Ara Minassian, EPSRC Research Associate in Photonics, Physics
Department, Imperial College London (2001-2008), then Chief Scientific
Officer, Midaz Lasers (2008-2012) Prof Damzen and Dr Minassian were
co-Founders of the spin-out Company, Midaz Lasers Ltd, formed in 2006 to
commercialise this technology.
FUNDING:
The funding for the underpinning research work was through [G1] and [G2].
A later MoD contract from the Electromagnetic Remote Sensing — Defence
Technology Centre [G3] helped support further development of the amplifier
technology in both theoretical understanding and engineering details.
References to the research
(* References that best indicate quality of underpinning research)
[1] *M.J. Damzen, M. Trew, E. Rosas, G.J. Crofts,
"Continuous-wave Nd:YVO4 grazing-incidence
laser with 22.5 W output power and 64% conversion efficiency", Opt.
Comm. 196, 237 (2000).
DOI, 65
citations (as at 17/9/13)
[2] *A. Minassian, B. Thompson, M.J. Damzen, "Ultrahigh-efficiency
TEM00 diode-side-pumped Nd:YVO4 laser", App. Phys B. 76, 341 (2003). DOI,
55 citations (as at 17/9/13)
[3] A. Minassian, B. Thompson, M.J. Damzen, "High-power
TEM00 grazing-incidence Nd:YVO4
oscillators in single and multiple bounce configurations", Opt.
Comm., 245, 395 (2005). DOI,
26 citations (as at 14/9/13)
[4] *PATENT, "Optical Amplifying Device", Publication
number: WO/2004/006395
A1, Application number: PCT/GB2003/002956, Inventor: M.J. Damzen,
Applicant: M.J. Damzen, Imperial College Innovations Ltd, Publication
Date: 15 Jan 2005
Grant support details:
[G1] EPSRC, GR/L96455/01,
"Diode-pumped self-adaptive gain-grating lasers", PI: M Damzen, 01/04/98 - 31/03/00, £172,585.
[G2] EPSRC, GR/T08555/01,
"Adaptive Interferometric Sensors and Sources", PI: M Damzen, 28/02/05 - 27/08/08, £244,645.
[G3] MoD contract from the Electromagnetic Remote Sensing — Defence
Technology Centre (EMRS-DTC Contract No. EMRS-DTC/2/60), Electronic
Magnetic Remote Sensing (EMRS)-self Optimising Illuminating and Sensors',
PI: M Damzen, 01/04/04 - 31/03/07, £366,508.
Details of the impact
- The initial external impact of the research and patented micro-slab
laser technology [4] has been through the formation of a spin-out
company, Midaz Lasers Ltd [A, B]. Midaz was formed by Prof. Michael
Damzen and Dr Ara Minassian (Postdoctoral Research Assistant and former
PhD student) in 2006 as a vehicle to commercialise the technology. Until
its sale to Coherent Lasers Ltd in July 2012, Prof Damzen was on the
Company's Board of Directors and acted as Chief Technology Officer (CTO)
and Dr Minassian acted as Chief Scientific Officer (CSO). The initial
funding from Imperial Innovations and the business angel, Dr Paul
Atherton, in 2006 was followed through with further funding from the
same investors in the period 2008 - 2012 [C, D]. The company has
employed three full-time and six part-time employees since January 2008.
- The primary market and beneficiary for Midaz laser technology is in
the industrial laser manufacturing sector. Midaz high gain technology
allows increased speed and precision of manufacturing with a significant
cost reduction and decrease in laser size for improved integration of
the laser technology. The laser processing market is the single biggest
laser application in terms of US dollar sales, with laser sales
exceeding 2 billion US dollars annually (Source: Laser Focus World,
Annual Review of Laser Marketplace). The main customers targeted
by Midaz were systems-integrators and laser solutions providers
(including other laser companies). Laser processing has grown enormously
in recent years, particularly in micro-electronics (e.g. laser
processing of silicon) and consumer products (e.g.mobile phones,
cameras, LCD TV, touch panel displays), as well as in more traditional
sectors (e.g. automotive, aerospace) and new high growth sectors (e.g.
laser processing in solar cell production).
- The first laser installation — and the first external revenue income
into Midaz — was to the UK Laser Manufacturing Centre (UK-LMC) in North
Wales as early as Aug 2006, after just a few months of company
operation. An early prototype laser was successfully installed and
trialled by UK-LMC leading to the first invoiced income to Midaz [E].
Midaz' main revenue since 2008 evolved from trialling prototype products
to customers in a number of industrial processing sectors (e.g.
industrial diamond cutting, silicon wafer cutting). Additional company
income (~€150,000) arose from contract work to the European Space Agency
to develop alexandrite lasers for light detection and ranging (LIDAR)
applications [F, G, H].
- Since 2010, Midaz developed a few more fully engineered
(production-level) laser products incorporating the micro-slab
technology and the core patent [4] that derived from the Imperial
group's seminal research. This resulted in international sales of these
products, principally in Europe but also in N. America and Asia. In
particular, strong market traction of Midaz high gain amplifier products
occurred. Midaz amplifier products were both water-cooled (Product
Model: A70-W, [I]) and air-cooled (Product Model: A50-A, [J]). These
were attractive to other laser companies who could utilise the high gain
amplifier products to boost low power picosecond duration lasers to
powers relevant to the industrial market where power equates to
production speed. This simple step (low cost, low power seed plus Midaz
amplifier) offered massive potential cost savings over the current
expensive short pulse laser products.
- This market traction led Midaz to interactions with the world-leading
laser company, Coherent Lasers Ltd, and resulted in the investors'
decision to seek exit by sale of the shareholding of the company. On 23
July 2012, Midaz was successfully acquired by Coherent Lasers for $3.8
million, with a significant return for investors [K]. Coherent, which is
headquartered in the USA, reported in their 2012 Annual Report and Form
10-K: "In July 2012, we acquired all of the outstanding shares of
MiDAZ Lasers Limited for approximately $3.8 million in cash. MiDAZ was
a technology-based acquisition. We intend to utilize the acquired
technology in low cost, compact pulsed solid state lasers" [L]. As
reported in a Coherent press release announcing the purchase of Midaz
(the company also acquired Innolight Innovative Laser and Systemtechnik
GmbH at the same time), `"The acquisition of Innolight and MiDAZ
fits well into Coherent's mission of providing cutting edge solutions
to both industrial and scientific markets" states Mark Sobey,
Executive Vice President at Coherent. "We are excited not only with
the current Innolight product line, but also about the future ability
to extend the performance in many dimensions based on combinations
with MiDAZ and other Coherent technologies to address our customers
application roadmaps"' [M]. A later quote by the CEO of
Coherent Lasers, detailing the impact of the Midaz acquisition, was
published in the online Optics.org newsletter: "And Coherent has
also snapped up Midaz Lasers. The UK-based company, originally
a spin-out from Imperial College, London, has developed
what [CEO] Ambroseo described as a "very compact and elegant"
solid-state amplifier operating across the nanosecond and picosecond
regimes. "Everybody at Coherent thinks it is very clever," said
Ambroseo of the Midaz technology. "[and that] we should have thought
of it first!"" [N]. Before the purchase by Coherent, Midaz had
highlighted the very high efficiency of the diode-pumped alexandrite
lasers that it has developed for satellite remote sensing applications.
Coherent's plan for the future is to use the Midaz amplifier, in
conjunction with both existing Coherent lasers and those acquired from
Innolight, to improve capability in the general area of micromachining
[N]. The CEO of Coherent assessed that, although the addition of
Innolight would have only a small impact on the company's sales in the
short term, the combination with Midaz' technology would deliver "tens of millions of dollars" in sales by 2015 [N].
Sources to corroborate the impact
[A] Midaz Main Web-site: www.midaz.co.uk
(now closed down following company acquisition)
[B] Imperial Innovations: `Investment in Midaz Lasers Limited`, 25/9/06,
http://www.imperialinnovations.co.uk/news-centre/news/investment-midaz-lasers-limited/
(archived at https://www.imperial.ac.uk/ref/webarchive/pvf
on 11/10/13)
[C] Director of Technology Ventures, Imperial Innovations Ltd
[D] http://www.nexeon.co.uk/about/board-of-directors/
(archived at
https://www.imperial.ac.uk/ref/webarchive/qvf
on 11/10/13)
[E] Managing Director, UK Laser Micromachining Centre
[F] Technical Manager, ESA ESTEC
[G] Midaz & ESA/ESTEC press release, Dec 2011,
http://www.hovemere.com/docs/Midaz_ESA_PR.pdf
(archived here)
[H] LaserFocusWorld article, 14/12/09, http://www.laserfocusworld.com/articles/2009/12/esa-and-midaz-lasers-to-develop-alexandrite-lasers-for-lidar.html
(archived at
https://www.imperial.ac.uk/ref/webarchive/svf
on 11/10/13)
[I] Midaz Water-cooled Amplifier A70-W information page,
http://pdf.directindustry.com/pdf/midaz/water-cooled-amplifier-a70-w/89141-244003.html
(archived at https://www.imperial.ac.uk/ref/webarchive/tvf
on 11/10/13)
[J] Midaz Air-cooled Amplifier A50-A information page, http://pdf.directindustry.com/pdf/midaz/air-cooled-amplifier-a50-a/89141-244005.html
(archived at
https://www.imperial.ac.uk/ref/webarchive/vvf
on 11/10/13)
[K] General Manager, Coherent Scotland Ltd
[L] United States Securities and Exchange Commission, Annual Report and
form 10-K, Coherent, Inc., http://www.sec.gov/Archives/edgar/data/21510/000002151012000014/a929201210k.htm
(archived at https://www.imperial.ac.uk/ref/webarchive/6tf
on 11/10/13)
[M] Investor press release of Midaz acquisition, 31/10/12,
http://www.coherent.com/investors/index.cfm?fuseaction=Popups.ViewRelease&ID=974
(archived at https://www.imperial.ac.uk/ref/webarchive/4tf
on 11/10/13)
[N] Press announcement of Midaz' integration into Coherent Laser company,
2/11/12,
http://optics.org/news/3/11/1
(archived at https://www.imperial.ac.uk/ref/webarchive/5tf
on 11/10/13)