Sustainable productivity and growth through improved performance measurement and management practices in manufacturing enterprises
Submitting Institution
University of StrathclydeUnit of Assessment
Aeronautical, Mechanical, Chemical and Manufacturing EngineeringSummary Impact Type
SocietalResearch Subject Area(s)
Information and Computing Sciences: Information Systems
Commerce, Management, Tourism and Services: Business and Management
Summary of the impact
Performance measurement research at the University of Strathclyde has
directly led to major economic and social improvements in over 170
companies, and indirectly to over 1000 companies through intermediaries
such as Scottish Enterprise between 2008 and 2013. These benefits were
achieved as a result of novel performance measurement and management
practices and supporting ICT systems that integrated shop-floor,
operational and strategic performance information in real time. The result
was substantial productivity and growth benefits for international and UK
companies, for example a 150% increase in turnover and 80% increase in
employment at Highland Spring. The European wide FP7 FutureSME
project (2009-2013) led by the Strathclyde team developed and delivered a
€6M programme to improve the competitive capabilities of European
Manufacturing SMEs. In 2012, the associated training programme developed
at Strathclyde was awarded the European Training Programme of the Year
Medal by the Polish Chamber of Commerce.
Underpinning research
Context: This research is concerned with developing an empirical
understanding of organisational practices and behaviours that underpin
sustainable high performance. The compelling research question is "what
performance measurement and management practices and behaviours
distinguish high performing organisations?"
Key research findings: The new knowledge that underpins this
impact was developed through a series of EPSRC and EU funded research
projects between 1993 and 2013. Initial research conducted with industry
leaders ICI, GE Caledonian and Clyde Blowers Ltd identified performance
measurement and management as a key barrier to business-wide integration,
constraining overall performance [1].
Subsequent case study based research with 36 manufacturing companies
across Europe established that the measurement of business process
performance is a key requirement and highlighted the need to deploy
business process measures to the teams who operate (work in) these
processes [2]. The study also demonstrated the feasibility of using
reliability-engineering techniques to monitor and manage the performance
of business processes to ensure continuing stakeholder satisfaction [2].
Subsequent research resulted in the development of the new Integrated
Performance Measurement Systems Reference Model and identified Performance
Measurement as an information system within the Performance Management
Process [3 and 4]. This line of thinking led to further work that explored
performance management of business processes and process-based teams. The
key outcome of the research was that organisational performance is a
function of operational and strategic work flows (i.e. business processes)
comprising of people as well as machines, and that the measurement and
management systems should be organised and operated as such [4 and 5].
The work on process and people-focused performance measurement and
management systems continued and explored how performance may be measured
and managed in extended collaborative enterprises such as supply chains
and value chains. This led to a better understanding of performance
measurement and management challenges in collaborative enterprises [4].
The Strathclyde team also drew on their experiences developed through
parallel work (funded through the European Regional Development Fund) with
over 100 small and large organisations in the implementation of integrated
performance measurement systems. This led to identification of the
interplay between performance measurement, management styles and
organisational culture [5]. Further research concluded that performance
measurement and management practices of organisations are very much shaped
by the mental models and social forces within the organisation, and those
organisations with an holistic integrated understanding of the
managerial system perform better as they demonstrate better
tendencies towards learning and adaption to their environment [6].
Key Researchers: Prof. Umit Bititci (Senior Lecturer, 1996;
Reader, 2000; Professor, 2002); Dr Jillian MacBryde (Lecturer, 1998;
Senior Lecturer, 2004; Reader, 2011); Dr Kepa Mendibil (Researcher in 1998
and Lecturer since 2005); Dr Nuran Acur (Researcher 1998-2001, Senior
lecturer since 2008) all at the Dept. of Design Manufacturing and
Engineering Management, University of Strathclyde. Dr MacBryde moved to
the Department of Management Science, University of Strathclyde in 2006.
References to the research
References 3 and 5 best exemplify the quality of the body of research.
Reference 6 is being returned within the UoA 12 REF2014 submission.
[1] Bititci U S, 1996, "Modelling Performance Measurement Systems in
Manufacturing Enterprises", International Journal of Production Economics,
vol. 42, April 1996, ISSN 0925-5273, pp. 137-147.
[2] Bititci U S, Carrie A S, McDevitt L G, 1997, "Integrated Performance
Measurement Systems: A Development Guide", International Journal of
Operations and Production Management, vol 17 no 6, May/June 1997, MCB
University Press, ISSN 0144-3577, pp. 522-535.
[3] Bititci U S and Nudurupati S, 2002, "Web enabled Performance
Measurement Systems: Management Implications", International Journal of
Operations and Production Management, vol. 22, no. 11, pp. 1273-1287 (ISSN
0144-3577).
[4] Bititci U S, Mendibil K, Albores P, Martinez M, 2005, "Measuring and
Managing Performance in Collaborative Enterprises", International Journal
of Operations and Production Management vol 25, no. 4 , pp. 333-353, (ISSN
0144-3577).
[5] Bititci US; Mendibil M; Nudurupati S; Turner T; Garengo P, (2006),
"Dynamics of Performance measurement and organizational culture",
International Journal of Operations and Production Management. Vol. 26,
Number 12, pp. 1325-1350.
[6] Bititci U S, Ackermann F, Ates A, Davies J, Garengo P, Gibb S,
MacBryde J, Mackay D, Maguire C, van der Meer R, Shafti F, Bourne M, Firat
S U, 2011, "Managerial processes: Business processes that sustain
performance", International Journal of Operations & Production
Management, Vol. 31 Issue: 8, pp. 851 - 891 (ISSN 0144-3577).
Other evidence for quality of research (grants, patents etc.)
Research grants totalling over £6M from a variety of sources including
EPSRC and EU FP5&7 underpinned the research and impact described here.
Details of the impact
Process from research to impact:
The output of the extensive research activity conducted over almost two
decades has resulted in the preparation of frameworks and models that were
operationalized through practical workbooks, guidelines, audits and
assessments, as well as training courses. The industry-facing seminars
(e.g. JIT Club, SPEED, competitiveScotland.com) led to knowledge exchange
engagements with 102 companies across the UK and over 76 companies across
Europe, and involved the application of the frameworks and the associated
tools and techniques. In all cases, the research team engaged with the
management teams of the organisations through intensive workshops and
longer-term KTP type engagements, educating and facilitating the critical
evaluation of the organisations' performance measurement and management
practices. The resulting tools and techniques have now been adopted by a
wider community of support organisations ultimately impacting on over 1000
companies.
Type of impact:
Engagements with companies resulted in redefinition and redeployment of
the organisations' performance measures with more rigorous use of the
performance measurement system at all levels, aided through visual
management systems. This process, in many cases, was supported by more
effective use of existing, or introduction of new, ICT infrastructures
within the companies. Implementation of the frameworks and models devised
from the Strathclyde research resulted in:
- improved communication of organisational objectives and priorities at
all levels;
- improved staff motivation, involvement and engagement at all levels
- increased participation and innovation.
The combination of these improvements led to sustainable growth in
revenues, productivity and cash-flow facilitated thorough more systematic
and focused customer service, and product/service and productivity
improvement initiatives.
Reach and Significance
Some of the most significant benefits in productivity to be realised
during the REF period, through application of the Strathclyde research,
have been reported by Highland Spring, Clydesdale Bank, Blairs Windows,
Riley Dunn and Wilson, and Brian Hewitt Construction. In each company, the
performance measurement framework was implemented and used to assess the
status of their core capabilities against three core value drivers:
operational excellence, product leadership and customer intimacy.
Highland Spring Limited: The Strathclyde researchers helped
the company to obtain more relevant, timely, consistent and accessible
(ICT based) performance information. This facilitated more meaningful
strategic and operational interactions within the organisation, resulting
in more informed and confident decision making, as well as more focused
action at all levels. This resulted in improved efficiencies across sales,
manufacturing, materials and distribution operations, as well as improved
customers service levels, resulting in a 150% increase in turnover (from
£54M to £81M) and a 80% increase in the workforce (107 new employees) by
the end of 2009. Further acquisitions resulted in the business growing to
become the UK's number 1 bottled water producer with a turnover of c.
£100M and 450 people (Sources 1 and 2).
Clydesdale Bank: Prior to engagement with Strathclyde, the
bank had implemented in-house productivity and customer focused
performance measurements, without achieving significant improvements. The
Strathclyde research team conducted a maturity assessment and then a pilot
intervention with two different teams, using one half of each team as a
control group. Approximately one year after the intervention the bank
reported 6% improvements in staff engagement, productivity and customer
service (Source 3).
Blairs Windows: A quick response manufacturing programme
was implemented which enabled the company to produce customised products
for their customers in very short turn-round times. This contributed to
the reputation of the company and customer satisfaction.
Riley Dunn and Wilson: The company benefited from a
business process re-engineering programme which stream-lined their book
binding processes, improving productivity and use of labour.
Brian Hewitt Construction: The Strathclyde researchers
assisted with the development and implementation of engineering systems to
enable the company to very quickly design and manufacture commercial
buildings. This was based on creating systems that would generate the
design of a new building through use of a library of design rules.
Wider impact
The European wide FP7 FutureSME project (2009-2013) led by the
Strathclyde team developed and delivered a €6M programme to improve the
competitive capabilities of European Manufacturing SMEs. The research
described above, and particularly the maturity models and the visual
performance measurement and management approaches, formed the foundations
of the project. Over the duration of the project, it delivered detailed
longitudinal interventions with 13 European SMEs, as well as education
programmes and performance measurement and management maturity diagnostics
with 63 manufacturing SMEs across Turkey, Italy, Czech Republic, Poland,
Spain, Slovakia, UK and Ireland. In 2012 the training programme developed
was awarded the European Training Programme of the Year Medal by the
Polish Chamber of Commerce (Source 4).The following quotations from three
different companies provide corroborating evidence of the benefits
experienced:
"We worked with Prof Bititci and his team to adopt the performance
measurement and management methods and tools developed through his
research. The visual management approach has transformed the way we
manage the strategy and performance of our business which resulted in
the company exceeding its growth objectives". Source 5 — Linn
Products, UK.
"In a constantly changing global environment, the performance
measurement and management approach developed at Strathclyde University
taught us how to adapt to change, which has had a positive impact on our
business". Source 6 — Deka Elektroteknik A.S, Turkey.
"Our consultant, Dr Laului, has introduced us to the visual
performance management tools developed at Strathclyde. It helped us
survive through a deep recession and made us stronger for growth in the
future" Sources 7 and 8 — Roco Manufacturing, Ireland.
Furthermore, organisations such as the Scottish Manufacturing Advisory
Service, Tsunami (Ireland), Ernst & Young (Italy), Lean Institute
(Poland) and the Turkish Shoe Manufacturing Federation (Turkey) have
adopted the methods and tools developed through the Strathclyde research
and are actively encouraging their clients/members to engage with the
methods described resulting in the total reach exceeding 1000
manufacturing companies across Europe (Source 9).
Sources to corroborate the impact
- The Highland Spring case has been published in the European Case
Studies Clearing House, see www.ecch.com/educators/search/results?s=BD16E2A9F70DEB152BCDBBCADA6026D6
- KTP final reports and letter from Group Operations Director of
Highland Spring Group Ltd.
- Letter from Head of Customer Quality and Collateral, Clydesdale Bank.
- Letter from Lean Enterprise Institute, Poland confirming award of the
European Training Programme of the Year Medal.
- Statement from Managing Director, Linn Products UK
- Statement from Managing Director, Deka Elektroteknik A.S, Turkey
- Statement from Managing Director/Owner Roco Manufacturing
-
http://www.futuresme.eu/docs/case-studies/2011/01/26/case-study-of-business-improvement-at-roche-manufacturing.pdf
Future SME case study Roco Manufacturing
- Video clips at www.futuresme.eu/case-studies/futuresme