Mathematical models for design and stress analysis in the rubber and automotive industries
Submitting Institution
University of GlasgowUnit of Assessment
Mathematical SciencesSummary Impact Type
TechnologicalResearch Subject Area(s)
Engineering: Biomedical Engineering, Materials Engineering
Medical and Health Sciences: Medical Physiology
Summary of the impact
Professor Ray Ogden FRS has made fundamental advances in mathematical
models for the elastic response of rubber-like materials. These models
have been adopted as the standard starting point for the design and
analysis of rubber-like solids and they have been incorporated into the
industry-standard commercial `finite element' software packages, including
Abaqus, ADINA, ALGOR, ANSYS and MARC. These packages are widely used by
professional engineers for design calculations and stress analysis,
particularly in the aeronautical and automotive industries, playing a
crucial role in design decisions associated with enormous financial
investments and with the safe and successful operation of the products
involved. Models have now also been constructed for the behaviour of soft
biological tissue and these are in widespread use in applications in
cardiovascular research and the life sciences.
Underpinning research
Rubber and other rubber-like materials are ubiquitous in the manufacture
of machinery and equipment. Understanding the properties of these
materials when they are placed under stress in routine, and indeed
abnormal, use is therefore vital in the design and manufacture of
machinery and equipment which is able to perform safely to a desired
specification. Professor Ray Ogden (Professor, George Sinclair Chair
1984-2010, Visiting Professor 2010-2012, George Sinclair Chair of
Mathematics 2012-present) has made fundamental advances in modelling the
elastic response of rubber-like materials through the development of
strain-energy functions, which have been used both in further theoretical
developments and in a very wide range of applications.
A recent key advance, building on earlier work, has provided models for inelastic
stress-softening effects in rubber-like materials using a novel
theory of pseudo-elasticity [1]. When a rubber test piece is
loaded in simple tension from its virgin state, unloaded and then
reloaded, the stress required on reloading is less than that on the
initial loading. This stress-softening phenomenon is referred to
as the Mullins effect. Prof. Ogden developed a model for this, based on
the theory of incompressible isotropic elasticity but amended by the
incorporation of a single continuous deformation dependent parameter,
interpreted as a damage parameter. This parameter controls the material
properties in the sense that it governs the material response by a
strain-energy function, which switches continuously from one form to
another when loading is switched to unloading and vice versa. For
this reason the model is referred to as pseudo-elastic. Energy dissipation
in a loading-unloading cycle is measured by a damage function which
depends on the damage parameter. A specific form of this function with two
adjustable material constants, coupled with standard forms of the
strain-energy function, is used to model the qualitative features of the
Mullins effect in both simple tension and pure shear. This work has become
a standard reference for subsequent models and it has received many
citations in the scientific literature (Google Scholar: 283, World of
Science: 185).
More recently still, and in collaboration with Professor Gerhard
Holzapfel (Graz University of Technology, Austria), Prof. Ogden has
developed models for the nonlinear elastic behaviour of soft biological
tissues [2, 3], in particular for artery wall tissue. For example, some
arteries can be modelled as thick-walled nonlinearly elastic circular
cylindrical tubes consisting of two layers (corresponding to the media
and adventitia). Each layer is treated as a fibre-reinforced
material with the fibres corresponding to the collagenous component of the
material. A specific form of the model, which requires only three material
parameters for each layer, is used to study the response of an artery
under combined axial extension, inflation and torsion. The characteristic
and very important residual stress in an artery in vivo is
accounted for by assuming that the natural (unstressed and unstrained)
configuration of the material corresponds to an open sector of a tube,
which is then closed by an initial bending to form a load-free, but
stressed, circular cylindrical configuration prior to application of the
extension, inflation and torsion. The effect of residual stress on the
stress distribution through the deformed arterial wall can then be
described. These models have been used extensively for the analysis of the
mechanical behaviour of a variety of soft tissues and they have provided
an important springboard for further modelling developments. The
scientific importance of this work is reflected in the very high level of
citations for [2] (Google Scholar: 1206, Web of Science: 752) and [3]
(Google Scholar: 502, Web of Science: 284) in the literature.
References to the research
[1] R.W. Ogden and D.G. Roxburgh, A pseudo-elastic model for the Mullins
effect in filled rubber. Proceedings of the Royal Society of London A 455
(1999), 2861-2877.
doi.org/10.1098/rspa.1999.0431*
[2] G.A. Holzapfel, T.C. Gasser and R.W. Ogden, A new constitutive
framework for arterial wall mechanics and a comparative study of material
models. Journal of Elasticity 61 (2000), 1-48. [Reprinted in
Cardiovascular Soft Tissue Mechanics, edited by S. C. Cowin and J. D.
Humphrey, Kluwer Academic Publishers, Dordrecht (2001).] doi:10.1023/A:1010835316564*
[3] T.C. Gasser, R.W. Ogden and G.A. Holzapfel, Hyperelastic modelling of
arterial layers with distributed collagen fibre orientations. Journal of
Royal Society Interface 3 (2006), 15-35.
doi:10.1098/rsif.2005.0073*
* best indicators of quality
Details of the impact
Engineering applications that require the investigation of material
properties use software packages which make use of `finite element' (FE)
methods. These packages are used extensively worldwide and considered
indispensible by professional engineers who undertake design calculations
and stress analysis, particularly in the automotive and aerospace
industries where rubberlike materials are employed in many components.
Such materials can deform significantly, and the underlying mathematical
models therefore play a crucial role in design decisions which are central
to the safe and successful operation of the end products, and associated
with substantial financial investments.
There are several industry-standard commercially available systems,
including Abaqus, ADINA, ALGOR, ANSYS and MARC. All of these systems
incorporate Prof. Ogden's models as core standard tools for the analysis
of hyperelastic behaviour and the properties of rubberlike materials.
Given the widespread use of materials of this type in manufacturing and
the very high volume of associated engineering design and analysis
activity, the industrial impact of these models is difficult to quantify
precisely but is clearly enormous. The methods are key in automotive and
aeronautical engineering and, from these industries alone, the economic
impact is therefore extremely high.
The software designers of Abaqus, ADINA and ANSYS, the three most widely
used FE software packages, adopted the Ogden-Roxburgh model from published
literature and incorporated it into their systems. (In particular, the
Abaqus system incorporates all the Ogden models.) These FE packages are
used for calculations involving solid materials in mechanics problems, and
the models are essential to these calculations because they give the
fundamental constitutive relationships needed to represent the properties
of the materials proposed for use in the product being designed. These
software packages, all utilising the Ogden models, are standard core tools
in industrial design.
Abaqus Unified FEA is a suite of simulation software in the SIMULIA brand
of Dassault Systèmes, an international company with over 11,000 employees
with headquarters in Paris, France. Dassault Systèmes is one of the
industry leaders in the provision of tools to facilitate realistic
simulation in product design and manufacturing, which reduces
manufacturing costs by cutting design time and prototype costs. The Abaqus
manual gives comprehensive and detailed descriptions of the methods
available for implementation. Chapter 18 deals with `Elastic mechanical
properties' and section 18.5 with `hyperelasticity'. In section 18.6.1
where the `Mullins effect in rubberlike materials' is discussed, the
methods described are based on the Ogden-Roxburgh model and [1] is the
only referenced paper. Under `Anisotropic hyperelastic behavior' the
Holzapfel-Gasser-Ogden model is one of only two specific options listed.
Similar evidence of the impact of these models is provided in the manuals
of the other major finite element systems. It is therefore clear that
professional engineers worldwide are making extremely wide use of these
methods to solve a whole variety of problems in a very wide range of
application areas.
Two quotes from Endurica [1], an industrial consulting and software
company:
"Although I had been aware of several alternative approaches to
modeling the [Mullins] effect prior to encountering your model, I found
all of these to be out of reach for our applications for various
reasons. I was immediately impressed by the simplicity of the
Ogden-Roxburgh model, its compatibility with approaches we were already
investing in, and its effectiveness in accurately representing the main
features of the effect. Recognizing these advantages, and what they
would mean to modeling efforts in the tire industry and beyond, I was
able to persuade my management to fund a project with HKS (now Dassault
Systemes) to implement the Ogden-Roxburgh model in the Abaqus Finite
Element code."
"The Ogden-Roxburgh model is continuing to grow in its impact. I have
noticed other workers building various additional effects on top of the
Ogden-Roxburgh model (permanent set and cyclic softening, for example).
For my part, I have implemented the Ogden-Roxburgh model to represent
rubber's cyclic stress-strain behavior in the world's first commercially
available fatigue analysis software."
From Abaqus [2]:
"This [the Ogden-Roxburgh] model was also implemented in Abaqus and
serves as the only way to capture this Mullins effect, stress softening
behavior, especially noticeable in filled rubber. Capturing this stress
softening behavior in elastomers eliminates a key approximation that FEA
users have had to make for many years, and leads to a much higher
fidelity material model, and thus a much more realistic simulation
model."
From ANSYS [3]:
"Without this material model, accurate representation of the rubber
behavior is very difficult. Because of this, it is a popular practice
for rubber product design in the ANSYS user community."
From Abaqus [2] again:
"More recently, another significant contribution from Professor Ogden
and colleagues made its way into the commercial Abaqus FEA software.
This was a proposed model for capturing the anisotropy in biological
soft tissues. This micromechanically based anisotropic strain energy
potential (Holzapfel, Gasser, and Ogden, 2000 and also, Gasser, Ogden,
and Holzapfel, 2006) is now available in Abaqus for modeling biological
tissues and other anisotropic elastomeric materials. This anisotropic
strain energy potential is commonly used by life sciences researchers."
Sources to corroborate the impact
Statements from the following companies [1, 2, 3] are available from HEI:
[1] Endurica LLC was founded in 2008 to provide services, technology, and
training that accelerate reliable design for elastomer materials and
components:
www.endurica.com
(Statement from President of company)
[2] Abaqus Analysis User's Manual (version 6.8). Vol. III: Materials.
Dassault Systèmes Simulia Corp., Providence, RI, USA, 2008:
http://www.3ds.com/products-services/simulia/portfolio/abaqus/overview/
(Statement from Senior Sales Manager, EMEA Academia)
[3] ANSYS, ANSYS, Inc., Canonsburg, PA, USA:
http://www.ansys.com/Products
(Statement from Lead Product Manager, Mechanical Products)