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Leaner, Greener Material Processing using Ionic Liquids

Summary of the impact

Ionic liquids (liquid salts) offer a more energy efficient and environmentally sustainable method of coating and processing metals than other more traditional methods. The generic technology developed at Leicester for plating and etching metals significantly decreases the power consumption, uses less hazardous chemicals and produces less aqueous waste. Many of the current acid-based liquids are restricted by legislation. The spin-out company, Scionix Ltd has developed numerous processes for metal processing through collaborative grants with the University of Leicester and the end users. Probably the largest impact has been through the development of a breakthrough technology for the electroplating of chromium removing the use of carcinogenic chromic acid. In April 2013 [text removed for publication] (one of the world's largest steel producers) signed an exclusive license with Scionix Ltd for [text removed for publication] using the ionic liquid technology developed at the University.

Submitting Institution

University of Leicester

Unit of Assessment

Chemistry

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Inorganic Chemistry, Physical Chemistry (incl. Structural), Theoretical and Computational Chemistry

Biocatalysists for Industrial and Medical Applications

Summary of the impact

Queen's University Belfast has developed a number of biocatalytic processes for the production of pharmaceutical intermediates which have been applied commercially. The most significant involved Vernakalant, a new drug for treatment of the most common form of irregular heartbeat, now available in the EU, and currently awaiting approval in the USA and Canada. In addition, QUB has sold £300,000 worth of bioproducts and through the collaborations with Almac Sciences facilitated the initiation of their biocatalysis business which currently is a multi-million revenue earner for Almac Sciences and employs 30 staff, including 15 PhD graduates from the Queen's group.

Submitting Institution

Queen's University Belfast

Unit of Assessment

Chemistry

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Inorganic Chemistry, Organic Chemistry, Physical Chemistry (incl. Structural)

08 - Assuring Hydrocarbon Flow with Improved Hydrate Management

Summary of the impact

ERPE research led to the following impacts in the REF2014 period:

  • Extending the life of the NUGGETS field (operated by Total) by three years with an increase in cumulative production of 2% (2.8 Million Barrels of Oil Equivalent, value $150M).
  • Saving $3-7M in costs associated with methanol removal from liquid hydrocarbon phase by demonstrating methanol could be removed from Natural Gas Liquids directly by molecular sieve, which played a major role in Total's decision in eliminating a de-propaniser from "methanol removal facilities", saving around £50M.
  • Hydrafact: a start-up company with a turnover of £1M in 2012 and employing 8 full-time and 15 part-time staff.

Submitting Institutions

Heriot-Watt University,University of Edinburgh

Unit of Assessment

General Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Physical Chemistry (incl. Structural)
Engineering: Chemical Engineering, Resources Engineering and Extractive Metallurgy

UOA08-07: Understanding solid-liquid reactions to improve manufacturing processes for agrochemicals at Syngenta

Summary of the impact

The cost of goods is an especially important issue in developing commercially available agrochemicals, which must be manufactured on a large scale. Richard Compton's research at the University of Oxford has led to a step change in the understanding of heterogeneous reaction mechanisms for liquid — organic solid or liquid — inorganic solid processes involved in large-scale manufacturing processes. Compton's work has had particular impact on optimising the processes used by Syngenta AG in its manufacturing of agrochemicals. Since 2008 the insights gained on inorganic-base dissolution have been of great benefit to Syngenta in its development of scalable robust manufacturing processes, particularly in relation to production of its fungicide Amistar and insecticide Actara, which are two of the world's largest selling products of this type. In 2012 Syngenta achieved total sales of over $ 14 billion, $ 4.8 billion of this from fungicide and insecticide revenues.

Submitting Institution

University of Oxford

Unit of Assessment

Chemistry

Summary Impact Type

Economic

Research Subject Area(s)

Chemical Sciences: Inorganic Chemistry, Physical Chemistry (incl. Structural), Other Chemical Sciences

Eco-Friendly Optimisation of Ceramic Membrane Reactor for Monetising Stranded Natural Gas

Summary of the impact

Fifteen years of ceramic membrane research at Robert Gordon University and the applied development programme by the RGU spinout Gas2 Ltd have culminated in the development of the Gas2 pMR™ CPOX process and its new GTL reactor. This technology has captured the attention of major global energy investment company Lime Rock Partners for possible onshore and offshore deployment addressing the monetisation of stranded gas and to avoid flaring and venting of unwanted associated gas. The economic impact is £17.2 million in equity investment during 2008- 2013 with concomitant impacts of new processes and employment opportunities at Gas2, with environmental impact for the oil & gas industry from eco-friendly handling of stranded natural gas.

Submitting Institution

Robert Gordon University

Unit of Assessment

General Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Physical Chemistry (incl. Structural)
Engineering: Chemical Engineering, Materials Engineering

The Impact of Physical Organic Chemistry Research at Huddersfield

Summary of the impact

University of Huddersfield research in physical organic chemistry has delivered economic, industrial and societal benefits. It has led to process improvements in chemical manufacturing, most notably in the optimisation of the synthesis of antisense oligonucleotides and in the use of liquid ammonia as a solvent. It has also led to the development of new inhibitors of bacterial β-lactamases for use as antibacterials. The research team's expertise has been reflected in the success of IPOS (Innovative Physical Organic Solutions), a unit established in 2006 to carry out research in process and other areas of chemistry for the chemical industry. IPOS expanded significantly from 2009 to 2013 and has now collaborated with more than 150 companies, many of them based in Yorkshire/Humberside where regeneration is critically dependent on the success of new, non-traditional, high-technology firms and industries. Through these collaborative projects, IPOS has contributed to the growth and prosperity of both regional and national industry.

Submitting Institution

University of Huddersfield

Unit of Assessment

Chemistry

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Organic Chemistry, Physical Chemistry (incl. Structural), Other Chemical Sciences

CS1 - Innovative chemistry reduces the environmental impact of mining and pharmaceutical manufacture

Summary of the impact

The technology in this impact study is based on organofunctionalised silica materials that can address market needs for high purity in compounds that underpin many areas of the pharma, electronic and medical sectors as well as the recovery of limited resources such as precious metals that are used in diverse industries. Since the launch of the product portfolio in 2006, the materials have become embedded in purification or recovery steps in commercial production processes of leading mining (South Africa), pharmaceutical (UK) and petrochemical (Germany) companies and make a significant impact on the business of these companies as well as limiting waste of limited resources.

Submitting Institution

Queen Mary, University of London

Unit of Assessment

Chemistry

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Inorganic Chemistry, Organic Chemistry, Other Chemical Sciences

Ilika plc: Driving Global Innovation in Next Generation Materials

Summary of the impact

The unique application of combinatorial chemistry in materials science at Southampton has directly underpinned the success of University spin-out, Ilika Technologies. Since 2008, the breadth of applications of the research has allowed Ilika:

  • to form a partnership, worth around £4m, with Toyota in the development of battery materials for electric vehicles
  • to optimise new phase change memory materials now used by NXP in embedded memory applications, and
  • to create and sell a subsidiary, Altrika Ltd, that has provided cell-based skin regeneration therapies to 50 severe burn victims.

Between 2008 and 2012, Ilika enjoyed considerable growth, doubling employment to 35 staff, increasing turnover by approximately 25% annually, and floating on the AIM with a market capitalisation of £18.7 million.

Submitting Institution

University of Southampton

Unit of Assessment

Chemistry

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Macromolecular and Materials Chemistry, Physical Chemistry (incl. Structural), Theoretical and Computational Chemistry

Informing public understanding of nanoscience and materials for energy applications (CS5)

Summary of the impact

The School of Chemistry has a long track record of pioneering and innovative outreach activities aimed at stimulating public interest and understanding in chemistry research and its societal impact. During the period 2008-2013 it successfully communicated to a wide-ranging audience the significance of a series of "firsts" in the areas of nanoscience and materials for energy applications. Using YouTube, Royal Society Summer Science Exhibitions, roadshows and science festivals, this award-winning approach has engaged hundreds of thousands through digital media and thousands more face-to-face, raising public awareness, inspiring interest in science and delivering educational benefits for students and teachers alike.

Submitting Institution

University of Nottingham

Unit of Assessment

Chemistry

Summary Impact Type

Societal

Research Subject Area(s)

Chemical Sciences: Inorganic Chemistry, Physical Chemistry (incl. Structural)
Engineering: Materials Engineering

15. Advanced Sorption Instruments for Powder Characterisation

Summary of the impact

Novel vapour sorption experimental methods for the characterisation of complex particulate materials have been developed in the Department of Chemical Engineering. This research and expertise resulted in the creation of Surface Measurement Systems Limited (SMS), whose Dynamic Vapour Sorption (DVS) and Inverse Gas Chromatography (IGC) instruments are now found in >500 laboratories around the world. They are recognised standard research and development tools in the global pharmaceutical industry (DIN 66138). SMS has contributed >270 man-years of employment and generated £27M of turnover, whilst SMS instruments have generated over £300M of economic value, over the REF period.

Submitting Institution

Imperial College London

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Chemical Sciences: Analytical Chemistry, Macromolecular and Materials Chemistry, Physical Chemistry (incl. Structural)

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