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The Technology Management Group (TMG) in the Department of Space and Climate Physics (also known as the Mullard Space Science Laboratory, or MSSL) at UCL has developed a range of professional training courses for industry that promote a forward-looking approach to the management of technology projects. Industrial customers have invested almost £2.4 million on the training within the REF impact period, greatly valuing its impact in helping their staff deal with the challenges of modern, complex projects, such as achieving high reliability in network-enabled systems that need to perform in the harshest environments. The training has improved engineering capability and organisational effectiveness for its customers, helping them to deliver excellent performance — to budget, on time and with the quality and functionality required. The TMG has also contributed to a systems engineering competency framework that is being used worldwide in the professional certification of systems engineers.
As 288,000 UK construction workers were estimated to have contracted vibration white finger and 170,000 had claimed compensation by 2011 this study relates to the design and development of a hand and arm vibration (HAVmeter) monitor by the ERPE Reactec student start-up company. This company initially focussed on optimisation of sweeping for curlers, contributing to team GB winning the 2002 Winter Olympic Gold medal. The current Reactec (HAVmeter) instrument measures and reports on vibration white finger, which potentially affects 5 million British workers.
The HAVmeter has sales in excess of £9M, over the 2008-2013 period, and is now in use by 45,000 construction workers. Reactec, with 23 employees and a turnover of ~£2.5M p.a., company innovation has been recognised with 4 industrial awards since 2009.
The GRANIT system is a non-destructive technique for assessing the condition of rock bolts and ground anchors used to support structures such as tunnels. It applies a small impulse to the bolt and interprets the resulting vibration response to provide estimates of load and unbonded length. Initial development of the system was based on the findings of EPSRC projects in tunnels undertaken by the Universities of Aberdeen and Bradford from 1989-1997, resulting in an empirically based method. However, research undertaken at the University of Aberdeen since 1998 has provided the understanding of the process and developed the fundamental engineering science needed to underpin the development of a full commercial system. The GRANIT system is patented, and has been subject to worldwide licence to Halcrow who have undertaken testing and provided a method of ensuring the safety of mines, tunnels and similar structures. Halcrow received the NCE award for Technical Innovation Award for GRANIT in December 2010. The impact of the research has been in part economic, but largely on practitioners and professional services.
Cardiff University's research in acoustic emission monitoring and refined data analysis has been applied to large, complex structures and has subsequently transformed the inspection processes of concrete and steel bridges. This has been commercialised by Mistras Group Ltd. to provide a safer, more reliable and progressive means of bridge monitoring, enabling the company to acquire a global reputation and increase its turnover to £7.5M per year — £5M relating to Cardiff research. Cardiff's innovations have had major international impacts (in UK, Europe, India and USA) through:
Diffusion bonding (DB) is well-known for producing structured materials with fine scale features and is a critical technology for high efficiency reactors, e.g. heat exchangers and fuel cells, but currently equipment is slow and expensive (and there are size limitations to the `assemblies' that can be built). The University has researched and developed, with industry partners, a rapid affordable diffusion bonding (ADB) process involving direct heating to provide appropriate temperature and stress states and utilising flexible ultra-insulation (vacuum) for pressing titanium (and now aluminium) sheets together. The process operates at low stresses thus avoiding `channel' collapse. Investment is taking place in the partner companies to exploit the technology. A breakthrough has been achieved in the chemical machining of three dimensional structures for laminar flow technology assemblies in aluminium and titanium, that can be built by ADB.
The underpinning research has led to a methodology for cost-effective monitoring systems to interpret complex and emergent conditions in real-world applications. There are ten different organisations utilising the technology, benefitting the UK economy and health care provision, both nationally and internationally. These include MAST Group Ltd, Electricity North West Ltd, TMMHRC (India) and the Milestones Trust (Bristol). The impacts are (i) Economic: improving business capabilities and UK company profit margins (ii) Societal: benefiting health sector organisations in India and in the UK through improved diagnosis and care for the elderly and vulnerable; and (iii) Environmental: reducing waste and carbon footprint.
University of Cambridge research on the principles of `sentient computing' led to the foundation of spin-out company Ubisense, which has grown into a leading location solutions company. By the end of 2011, Ubisense had 170 employees and was floated on AIM with a valuation of £38.6million. It serves customers such as BMW, Airbus, Aston Martin and the US Army. Deployment of the Ubisense Real Time Location System has improved production line accuracy and efficiency by up to 10%.
Led by Professor Andrews, a computational method for real time mission planning, based on Binary Decision Diagrams (BDD), was developed in the Mathematical Sciences Department at Loughborough University (LU) from 1993-2003. This is fast and accurate and can be used to support decision-making on system utilisation in real-time operation, which has led to the ability to diagnose in flight faults for unmanned aerial vehicle (UAV) applications.
The research has changed the understanding and awareness of the advantages of BDD, resulting in integration into major industrial trials and proprietary software products, including at BAE Systems, one of the world's largest companies in an area of vital importance to UK security and economic development. The methodology has attracted significant research funding in collaborative programmes with industry.
Research at the University of Cambridge Department of Engineering (DoEng) has led to the creation of a method for measuring strain throughout a range of civil engineering structures using Distributed Fibre Optic Sensing (DFOS) and computing the stresses in these structures. This detailed information and associated insights have reduced reliance on conservative safety margins, while giving greater assurance of safety. The result has been significant reductions in construction materials and construction time. The work has generated direct savings of over GBP15M in three major infrastructure projects from 2011 to 2013 including Crossrail. It has had a wider influence across the whole industry by setting standards for geothermal piles in 2012, which were instrumental in the creation of this new industrial sector, and by changing attitudes in construction about the value of instrumentation and modelling.
UCL research has been instrumental in creating critically needed new biocatalysts and bioprocess technologies for industrial biocatalytic process development. These have impact across the UK chemical and pharmaceutical sectors. BiCE enzyme technologies have been exploited through the formation of a spin-out company, Synthace, generating investment of £1.8m and creation of 7 new jobs. Commercial utilisation of BiCE enzymes by company partners has led to environmental benefits through sustainable syntheses and reduced waste generation. BiCE high-throughput bioprocess technologies have also been adopted to speed biocatalytic process development. UCL established a parallel miniature stirred bioreactor system as a new product line for HEL Ltd. [text removed for publication]. Related knowledge transfer activities have also benefited some 157 industrial employees from over 50 companies since 2008.