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Reducing CO2 emissions and saving drivers’ fuel costs from the Ford fleet of vehicles

Summary of the impact

Impact on the environment

  • The adoption of cost effective CO2 reduction technologies across a range of Ford vehicles reduced CO2 emissions by an estimated 40,000 tonnes in 2012. This reduction applies pro rata for 2013 and becomes cumulative year on year.

Economic impact

  • Improvements to vehicle engines have saved over €25M in fuel costs to the owners of Ford vehicles in 2012.
  • Research has led to improvements that have been made to Ford products and processes; these improvements have been used to address upcoming legislation on CO2 in a cost effective manner. Future penalties of up to €0.5bn have been avoided by these improved products and processes.

Impact on practitioners

  • Improved monitoring processes, reducing variability in measurement of CO2 from vehicles within Ford by 50%, facilitating the adoption of a range of new fuel saving technologies, which helped to justify a $50M investment in the Ford UK facilities.

Submitting Institution

University of Bath

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Mathematical Sciences: Applied Mathematics
Engineering: Mechanical Engineering, Interdisciplinary Engineering

AVERT Project (Adaptation of Vehicle Environmental performance by Remote sensing and Telematics ) a FORESIGHT Vehicle Programme

Summary of the impact

Implementing measures that can maintain, as well as improve air quality is a constant challenge faced by local authorities, especially in metropolitan cities. The AVERT, EPSRC/DTI link project, led by Samuel and Morrey of Oxford Brookes University, were tasked at identifying and proposing a new strategy to limit the amount of pollutants from vehicles dynamically using remote sensing and telematics. Firstly, it established the magnitude of real-world emission levels from modern passenger vehicles using a newly developed drive-cycle. Secondly, it demonstrated a broad framework and limitations for using existing on-board computer diagnostic systems (OBD) and remote sensing schemes for the identification of gross polluting vehicles. Finally, it provided a strategy for controlling the vehicle to meet air pollution requirements. The outcomes had direct impact on Government policy on "Cars of the Future", roadside emission monitoring, and the business strategies for both the Go-Ahead Group and Oxonica Ltd.

Submitting Institution

Oxford Brookes University

Unit of Assessment

General Engineering

Summary Impact Type

Environmental

Research Subject Area(s)

Engineering: Automotive Engineering, Environmental Engineering, Interdisciplinary Engineering

Enhancing the Driver Experience in Automobiles

Summary of the impact

The research addressed the problem of improving the driver experience of the sound and vibration of their automobile operating under idle conditions in city traffic. As a result of the research, Shell Global Solutions UK developed and successfully adopted a test standard protocol that changed their R&D process for making diesel fuels. The research shifted the process of making fuels from one which were oriented to the product to one that was customer focused. The new test standard protocol and the vibration acceptability metric were also adopted by Ford Motor Company Ltd., Bentley Motors, BMW, Fiat, Ferrari, Jaguar Land Rover, Peugeot-Citroen and Renault.

Submitting Institution

Brunel University

Unit of Assessment

Art and Design: History, Practice and Theory

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Environmental Engineering, Interdisciplinary Engineering
Medical and Health Sciences: Neurosciences

Regenerative Engine Braking Device for Buses and Other Commercial Vehicles

Summary of the impact

Prof Zhao's development of an innovative hybrid engine RegenEBD was exploited by its industrial partner, Guangxi Yuchai Machinery Company (Yuchai), the largest bus engine manufacturer in China holding 80% of the domestic market. The first RegenEBD engine buses were operated in Yulin city, where Yuchai is based, in 2011. Yuchai confirmed that these buses have demonstrated notable fuel savings of 4.7-10% (1,100-2,200 litres of fuel saving), equivalent to 3.6-7.2 tonnes of carbon saving per vehicle per year. This led Yuchai to re-align their manufacturing strategies and development efforts for 3 years (2011-2013), investing significant resources to begin manufacturing and retrofitting of RegenEBD engines in 2014. They have employed over 30 new engineers to develop and manufacture RegenEBD and purchased equipment for RegenEBD engine testing and operations. Yuchai expects that hundreds of buses equipped with RegenEBD will be on the road by 2020.

Submitting Institution

Brunel University

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Environmental Engineering, Mechanical Engineering, Interdisciplinary Engineering

Case Study 2: Research showing the capability of in-vehicle intelligent speed adaptation (ISA) to reduce injuries and save lives influences the Euro NCAP safety rating of new cars

Summary of the impact

Research undertaken by the Institute for Transport Studies (ITS) at the University of Leeds from 1995 to 2012 has demonstrated that in-vehicle intelligent speed adaption (ISA) - technology to discourage or restrict speeding - reduces drivers' propensity to speed and consequently can dramatically reduce injury and fatality risk. ITS Leeds research has also shown the environmental benefits of these systems and their high acceptance by users and the public. This evidence has led policy-makers at national, European and international levels to advocate ISA adoption. A key impact has been Euro NCAP's decision in 2013 - directly informed by the ITS Leeds research - to explicitly recognise ISA within the safety ratings of new cars. To this end, the ITS Leeds research has informed a significant change to European-wide `quasi-regulation' and, through encouragement to car manufacturers, imposed lasting influence on the safety features of new cars.

Submitting Institution

University of Leeds

Unit of Assessment

Civil and Construction Engineering

Summary Impact Type

Political

Research Subject Area(s)

Engineering: Civil Engineering
Medical and Health Sciences: Public Health and Health Services
Economics: Applied Economics

Stability control algorithm research improves handling and safety for Jaguar Land Rover drivers

Summary of the impact

Drivers of more than 20,000 Jaguar supercharged cars sold worldwide since 2009 are enjoying handling and safety benefits as a direct result of research at Loughborough University. The active differentials control system in production on Jaguar's XF, XJ and XK vehicles is controlled by an algorithm developed at Loughborough. Funded by Jaguar Cars Ltd, the research from 2002 to 2006 was first adopted, after only minor changes, into the supercharged Jaguar XF programme released in 2009. The system is now also in the new F-type and is being extended, in a modified form, to Range Rovers, starting with the new Range Rover Sport.

Submitting Institution

Loughborough University

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Mathematical Sciences: Applied Mathematics
Information and Computing Sciences: Artificial Intelligence and Image Processing

Intelligent Traffic and Vehicle Systems

Summary of the impact

This research by the University's Transportation Research Group (TRG) has contributed to the development of sustainable road transport networks both in the UK and other leading cities worldwide. In summary:

  1. TRG has developed/evaluated the algorithms for advanced bus priority at traffic signals for Transport for London (TfL) — an application benefitting bus passengers and operators across London, valued by TfL at ~£29 million/year.
  2. TRG provided the UK's National Traffic Control Centre (NTCC) with improved methods to forecast traffic flows and journeys on the UK's motorway network — producing benefits estimated at £50 million/year.
  3. TRG's experimental research for Jaguar has led to better dashboard displays for drivers. Jaguar has valued this impact at ~£1 million to their business.

Submitting Institution

University of Southampton

Unit of Assessment

General Engineering

Summary Impact Type

Economic

Research Subject Area(s)

Engineering: Civil Engineering
Commerce, Management, Tourism and Services: Transportation and Freight Services

New Eco-Friendly Hybrid Buses for London and Beyond

Summary of the impact

Using powertrain system models arising from QUB research Wrightbus Ltd developed an advanced eco-friendly hybrid diesel-electric bus which won the New Bus for London contract worth £230M supplying 600 buses to Transport for London (commencing August 2012).

Demonstrating highly significant economic and environmental impacts the bus has twice the fuel economy of a standard diesel and emits less than half the CO2 and NOx. The full fleet reduces annual CO2 emissions in London by 230,000 tonnes, improving air quality and reducing greenhouse gases.

The company continues to develop the technology in new hybrid vehicles reaching worldwide, including USA, Hong Kong, Singapore and China.

Submitting Institution

Queen's University Belfast

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Civil Engineering
Built Environment and Design: Design Practice and Management

A 60% reduction in diesel use: the impact of optical diagnostics on dual-fuel engines

Summary of the impact

Loughborough University's (LU) research collaboration with The Hardstaff Group has resulted in a commercial Oil-Ignition-Gas-Injection system (OIGI®), which substitutes natural gas for Diesel oil in heavy goods vehicles. Using optical diagnostics OIGI® was redesigned, increasing average substitution rates from 45% to 60%. The economic impact for Hardstaff was a fuel saving of £406k per annum. The research allowed Hardstaff to create new business with Mercedes-Benz in the UK and Volvo in Sweden. OIGI® reduces CO2 by up to 15%, harmful nitrogen oxides and particulate emissions by 30%. The research also demonstrated, for the first time, dual fuel technology in small, high-speed diesel engines, paving the way for its application in passenger cars.

Submitting Institution

Loughborough University

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

Project HOTFIRE: Collaborative fundamental research leads to new, downsized, high fuel economy car engine

Summary of the impact

The HOTFIRE collaborative research project (2004-2008) into advanced engine combustion systems led directly to a new, high specific power output, high fuel economy, low CO2 emissions turbocharged `down-sized' three-cylinder engine that was demonstrated in the Opel Astra car in 2008. The valuable new knowledge, understanding and techniques gained in the HOTFIRE project has directly contributed to the successful delivery of a major engine family project for an ASEAN region OEM client of Lotus Engineering.

Submitting Institution

Loughborough University

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

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