Summary of the impact

XeraCarb Ltd is a spin-out company formed in 2011 to exploit a class of ceramic composite materials co-invented by Jones. These materials were first devised in 2008 via a Materials and Engineering Research Institute (MERI) Knowledge Transfer activity and developed from 2009 onwards through a series of UK Ministry of Defence (UK MoD)-funded research projects. XeraCarb was spun out after the underpinning research won a national award in 2011 as the most promising UK materials system for commercialisation. The applications for XeraCarb's materials range from body- and vehicle-armour to kiln furniture and wear-resistant components. The company has attracted significant venture capital investment and is valued at over £1m. It has set up an independent production facility, has appointed employees, has been awarded a TSB grant, has materials undergoing trials in respect of a number of applications, and has delivered its first orders.

Summary of the impact

SNA Europe is an international company employing 2,500 people in 20 countries. The Unit's research on the mechanics of metal removal and coating techniques had an impact on the company's product design, product performance and the manufacturing process. The benefits to SNA Europe since 2008 include:

• 140 per cent per annum return on the research investment;
• New sales of £2 million on 800,000 units/annum generated by the new products;
• Reduced manufacturing costs and improved life time (hacksaw blades by 12 per cent and eight per cent, respectively; bandsaw blades by 11 per cent and nine per cent, respectively);
• Reduced manufacturing time for the bandsaw and hacksaw blades by 10%.

Summary of the impact

The unique application of combinatorial chemistry in materials science at Southampton has directly underpinned the success of University spin-out, Ilika Technologies. Since 2008, the breadth of applications of the research has allowed Ilika:

• to form a partnership, worth around £4m, with Toyota in the development of battery materials for electric vehicles
• to optimise new phase change memory materials now used by NXP in embedded memory applications, and
• to create and sell a subsidiary, Altrika Ltd, that has provided cell-based skin regeneration therapies to 50 severe burn victims.

Between 2008 and 2012, Ilika enjoyed considerable growth, doubling employment to 35 staff, increasing turnover by approximately 25% annually, and floating on the AIM with a market capitalisation of £18.7 million.

Summary of the impact

The technology in this impact study is based on organofunctionalised silica materials that can address market needs for high purity in compounds that underpin many areas of the pharma, electronic and medical sectors as well as the recovery of limited resources such as precious metals that are used in diverse industries. Since the launch of the product portfolio in 2006, the materials have become embedded in purification or recovery steps in commercial production processes of leading mining (South Africa), pharmaceutical (UK) and petrochemical (Germany) companies and make a significant impact on the business of these companies as well as limiting waste of limited resources.

Summary of the impact

Fingerprints remain the most conclusive means of linking an offender to a crime scene. Conventional visualization techniques require the sweat deposit to be largely retained and thus have low success rates. We have developed technologies to visualize fingerprints on metals after the sweat deposit has been substantively lost, deliberately removed or environmentally degraded. One technology uses microscale corrosion caused by the sweat deposit; it has been used in solving gun crimes. A second technology uses trace residual sweat deposit as a template to direct electrochromic polymer deposition to bare metal between the ridge deposits. These have been adopted in the new Home Office Fingerprinting Manual and licensed to UK forensic providers.

Summary of the impact

Nanoforce Technology Ltd. is a spin-out company wholly owned by QMUL, active in the field of polymeric and ceramic materials. Bridging the gap between academic research and industrial applications, Nanoforce has done business with over 100 companies since 2008, providing the key research expertise and specialist facilities to enable the development of new materials and commercial products, including Sugru^® a room temperature vulcanizing silicone rubber, Zelfo^® a self-binding cellulose material, and Biotex^TM a range of high-performance yarns, fabrics and pre- consolidated sheets based renewable resources such as PLA and natural flax fibres. Nanoforce has been promoting the development and commercialisation of spark plasma sintering (SPS) since 2006, which resulted in Kennametal recently opening the first commercial SPS facility in the UK to produce advanced ceramic armour. Nanoforce's clients have included large multi-nationals such as DSM, Dow Chemical, General Electric, SABIC, L'Oreal, Shell, Sibelco, governmental agencies such as Defence Science and Technology Laboratory (Dstl), and a large number of SME's.

Summary of the impact

The School of Chemistry has a long track record of pioneering and innovative outreach activities aimed at stimulating public interest and understanding in chemistry research and its societal impact. During the period 2008-2013 it successfully communicated to a wide-ranging audience the significance of a series of "firsts" in the areas of nanoscience and materials for energy applications. Using YouTube, Royal Society Summer Science Exhibitions, roadshows and science festivals, this award-winning approach has engaged hundreds of thousands through digital media and thousands more face-to-face, raising public awareness, inspiring interest in science and delivering educational benefits for students and teachers alike.

Summary of the impact

Research at University of Cambridge Department of Engineering (DoEng) has created a new fundamental understanding of the static, dynamic and blast performance of lattice sandwich structures (a repeating pattern of metal struts between two sheets of metal). Ship builders in the Netherlands and the USA have built over 19 ships worth approximately GB200M using this technology since 1/1/2008 with many more planned. These ships are:

• less likely to rupture in low speed collisions, which is important especially for river tankers
• compliant with new standards for the carriage of dangerous goods by inland waterways in Europe at a lower cost, because the designs are simplified
• blast resistant, which is important when considering potential terrorist threats.

Summary of the impact

Methods to improve control over thermally-induced solid state transformations have been developed in Huddersfield and applied to materials synthesis and materials characterisation. Impact is being felt by catalyst and adsorbent manufacturers, where feedback-controlled thermal and microwave methods allow improved control of morphology, surface area and porosity, and possibly the nature of surface sites. New thermal characterisation methods, some based on these principles, plus calorimetric adsorption, modulated differential calorimetric and high speed thermal methods, are being applied to catalytic/adsorbent materials. The information arising from these studies is bringing economic benefit to manufacturers. The same techniques are also being applied to pyrotechnic materials, in work which has been credited with making a significant contribution to defence research in the UK and overseas.

Summary of the impact

Research in materials modelling by the Computational Science and Engineering Group (CSEG) is helping aerospace, defence and transport companies design advanced materials and new manufacturing processes. From lightweight components like aeroengine turbine blades to the control of magnetic fields to stabilise the next generation of International Space Station levitation experiments, CSEG is supporting innovations which have:

• economic impact due to increase in competitiveness, market share, energy cost reduction and better use of raw materials;
• environmental impact due to new lightweight recyclable materials and reduced energy processes;
• increased public awareness of the importance of advanced materials and influenced government policy.

In the assessment period, CSEG collaborated closely with leading industries in steel-making (ArcelorMittal, Corus), primary aluminium (Dubal, Rusal, Norsk-Hydro, SAMI) and lightweight structural materials for transport and aerospace (European Space Agency, Rolls-Royce).