Research Subject Area: Automotive Engineering

REF impact found 10 Case Studies

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Assessing the viability of electric vehicles for daily use

Summary of the impact

Harris, Burgess, Bunce, Mansbridge and King have identified critical facilitators and barriers to widespread daily EV use through their industry-led, problem-based research into drivers' real-world long-term experiences with electric vehicles (EV). Their findings have had impact in 3 distinct areas. First, their work has been used by the UK Government to construct policy to support integration of EVs into the national fleet, as well as informing realistic expectations of successful integration. Second, their work directly influenced development of EVs, accelerated their route to market, and has resulted in specialised support for EV drivers and their vehicles. Third, their work has informed energy suppliers of the support required for drivers to charge their vehicles both at home and also away from home as part of a wider public charging infrastructure.

Submitting Institution

Oxford Brookes University

Unit of Assessment

Psychology, Psychiatry and Neuroscience

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering
Medical and Health Sciences: Public Health and Health Services
Economics: Applied Economics

4. Low-Carbon Engine Design Through Integrated Computer Simulation-Validation

Summary of the impact

Cardiff University's research has provided quantitative characterisation of transient fuel sprays under engine condition for the first time. This has enabled integrated design optimisation of Gasoline Direct injection (GDi) engines, through computer simulation validated by Cardiff's experimental measurements. The method has been developed and used in collaboration with Ricardo, a world-leading engine design consultancy, and has resulted in:

Economic impact

  • Ten contracts, generating Ricardo revenue of over £20M from major OEMs worldwide (including Ford, GM, SAIC, Proton and Chrysler);
  • An additional $7M Ricardo contract secured with a major US manufacturer (2013);
  • Increased licence sales (over £1M/year sales worldwide) for commercial software `VECTIS';
  • A novel tri-fuel Spray-Guided Direct Injection (SGDI) production engine designed and developed on behalf of PETRONAS (Malaysia).

Environmental impact
There have been substantial reductions in global CO2 emissions. Prior to 2012, GDi engine production had resulted in over 20M tonnes CO2 reduction globally, including 10M tonnes across Europe. A global reduction of 10M tonnes/year is predicted by 2020. Gasoline engines designed or developed by Ricardo in collaboration with Cardiff have provided a considerable contribution to this reduction. Cardiff's measurement techniques provided an essential step in designing these engines. For example, the PETRONAS engine uses 20% less fuel and produces 80% less NOx.

Improved Professional Engineering Practice
Cardiff's experimental validation methodology has enabled Ricardo to design engines through simulation rather than step-wise empirical development, significantly reducing lead time.

Submitting Institution

Cardiff University

Unit of Assessment

General Engineering

Summary Impact Type

Economic

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

New Eco-Friendly Hybrid Buses for London and Beyond

Summary of the impact

Using powertrain system models arising from QUB research Wrightbus Ltd developed an advanced eco-friendly hybrid diesel-electric bus which won the New Bus for London contract worth £230M supplying 600 buses to Transport for London (commencing August 2012).

Demonstrating highly significant economic and environmental impacts the bus has twice the fuel economy of a standard diesel and emits less than half the CO2 and NOx. The full fleet reduces annual CO2 emissions in London by 230,000 tonnes, improving air quality and reducing greenhouse gases.

The company continues to develop the technology in new hybrid vehicles reaching worldwide, including USA, Hong Kong, Singapore and China.

Submitting Institution

Queen's University Belfast

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Civil Engineering
Built Environment and Design: Design Practice and Management

A 60% reduction in diesel use: the impact of optical diagnostics on dual-fuel engines

Summary of the impact

Loughborough University's (LU) research collaboration with The Hardstaff Group has resulted in a commercial Oil-Ignition-Gas-Injection system (OIGI®), which substitutes natural gas for Diesel oil in heavy goods vehicles. Using optical diagnostics OIGI® was redesigned, increasing average substitution rates from 45% to 60%. The economic impact for Hardstaff was a fuel saving of £406k per annum. The research allowed Hardstaff to create new business with Mercedes-Benz in the UK and Volvo in Sweden. OIGI® reduces CO2 by up to 15%, harmful nitrogen oxides and particulate emissions by 30%. The research also demonstrated, for the first time, dual fuel technology in small, high-speed diesel engines, paving the way for its application in passenger cars.

Submitting Institution

Loughborough University

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

AVERT Project (Adaptation of Vehicle Environmental performance by Remote sensing and Telematics ) a FORESIGHT Vehicle Programme

Summary of the impact

Implementing measures that can maintain, as well as improve air quality is a constant challenge faced by local authorities, especially in metropolitan cities. The AVERT, EPSRC/DTI link project, led by Samuel and Morrey of Oxford Brookes University, were tasked at identifying and proposing a new strategy to limit the amount of pollutants from vehicles dynamically using remote sensing and telematics. Firstly, it established the magnitude of real-world emission levels from modern passenger vehicles using a newly developed drive-cycle. Secondly, it demonstrated a broad framework and limitations for using existing on-board computer diagnostic systems (OBD) and remote sensing schemes for the identification of gross polluting vehicles. Finally, it provided a strategy for controlling the vehicle to meet air pollution requirements. The outcomes had direct impact on Government policy on "Cars of the Future", roadside emission monitoring, and the business strategies for both the Go-Ahead Group and Oxonica Ltd.

Submitting Institution

Oxford Brookes University

Unit of Assessment

General Engineering

Summary Impact Type

Environmental

Research Subject Area(s)

Engineering: Automotive Engineering, Environmental Engineering, Interdisciplinary Engineering

Collaborative Strategic Partnership with BorgWarner Turbo Systems Ltd

Summary of the impact

University of Huddersfield research into engine technologies has resulted in a major new partnership with the UK arm of engineering multinational BorgWarner, leading to the company increasing R&D capabilities in the UK. This collaboration, funded partly by parent company BorgWarner US and partly by the government's Regional Growth Fund, involves multi-million-pound investment, as well as significant job creation and safeguarding. It was a key factor in the company securing a substantial contract with Jaguar Land Rover, whose decision was informed by the University's capacity to help BorgWarner further its R&D activities and upskill its workforce for the benefit of the UK automotive supply chain and the local and national economy.

Submitting Institution

University of Huddersfield

Unit of Assessment

General Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

Novel Offset Deformable Barrier leading to changes in European Standards and improved vehicular safety

Summary of the impact

Research into variable mechanical energy absorption, using Finite Element (FE) modelling and analysis, funded by Cellbond Ltd., led to a design specification for an Offset Deformable Barrier (ODB). Such barriers are used within the motor manufacturing industry to test vehicular safety. Based on the findings of our research, the barrier used in car crash tests has been redesigned. The design specification for the barrier has been adopted by the European New Car Assessment Programme (EuroNCAP). All newly designed cars are tested with this type of barrier before they enter production. The use of FE modelling and virtual crash testing allows barriers to be designed with particular properties and for the crash testing cycle to be shortened.

Submitting Institution

Anglia Ruskin University

Unit of Assessment

General Engineering

Summary Impact Type

Political

Research Subject Area(s)

Mathematical Sciences: Applied Mathematics
Engineering: Automotive Engineering, Materials Engineering

Project HOTFIRE: Collaborative fundamental research leads to new, downsized, high fuel economy car engine

Summary of the impact

The HOTFIRE collaborative research project (2004-2008) into advanced engine combustion systems led directly to a new, high specific power output, high fuel economy, low CO2 emissions turbocharged `down-sized' three-cylinder engine that was demonstrated in the Opel Astra car in 2008. The valuable new knowledge, understanding and techniques gained in the HOTFIRE project has directly contributed to the successful delivery of a major engine family project for an ASEAN region OEM client of Lotus Engineering.

Submitting Institution

Loughborough University

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

UOA09-12: Validating the design of the AJ133 engine

Summary of the impact

Improved measurement of fuel behaviour in automotive engines has contributed to the success of the AJ133 V8 engine, which powers over [text removed for publication] vehicles sold since 2009. The research, carried out at the University of Oxford in collaboration with Jaguar Land Rover (JLR), developed techniques to improve the understanding of combustion dynamics in engines and consequently enabled improvements to fuel consumption, emissions and engine reliability. Impacts include contributions to (1) JLR's improved engine design process and (2) improved fuel efficiency and thus lower emissions.

Submitting Institution

University of Oxford

Unit of Assessment

Physics

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Mechanical Engineering, Interdisciplinary Engineering

Energy saving from improved fuels, engine combustion, and reduced hazards.

Summary of the impact

Experimental research and computer modelling in the School of Mechanical Engineering have been applied by engine and oil companies to reduce fuel consumption and noxious emissions. Studies into high pressure explosions and burn rates have helped industry improve engine efficiencies by up to 30% and contributed to the development of much improved fuels. These new products perform better, are less environmentally damaging and have generated new company revenues. Research into burn rates, detonations, and large jet-flames has also informed health and safety investigations, particularly the UK Government Inquiry into the Buncefield explosion, providing calculations and explanations of the blast, and recommendations on future safety controls.

Submitting Institution

University of Leeds

Unit of Assessment

Aeronautical, Mechanical, Chemical and Manufacturing Engineering

Summary Impact Type

Technological

Research Subject Area(s)

Engineering: Automotive Engineering, Interdisciplinary Engineering

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