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Research in materials modelling by the Computational Science and Engineering Group (CSEG) is helping aerospace, defence and transport companies design advanced materials and new manufacturing processes. From lightweight components like aeroengine turbine blades to the control of magnetic fields to stabilise the next generation of International Space Station levitation experiments, CSEG is supporting innovations which have:
In the assessment period, CSEG collaborated closely with leading industries in steel-making (ArcelorMittal, Corus), primary aluminium (Dubal, Rusal, Norsk-Hydro, SAMI) and lightweight structural materials for transport and aerospace (European Space Agency, Rolls-Royce).
Research on Frequency Selective Surface (FSS) structures has led to major advances in the design and manufacture of the world's most advanced payload instrumentation for use in Earth observation satellites. This technology has provided the core element of the radiometer instrumentation needed for more accurate global weather forecasts and better understanding of climate change. The advances described have made it possible to combine all of the different functions of the MetOP-SG radiometer into one instrument, thereby halving the footprint of the satellite payload resulting in a [text removed for publication] cost saving.
Ultra-precise Bragg grating writing-technology, invented in the Optoelectronics Research Centre (ORC), has led to impacts in the areas of security, safety, detection of bio-hazards and the underpinning laser technology currently being pursued for clean energy generation for future energy security. This case study highlights two aspects of the technology namely: planar-based for optical microchip sensors in areas such as portable detection of biohazards, which has resulted in the spin-out Stratophase, and fibre-based, inside the US National Ignition Facility (NIF), the world's largest laser system, based in California, built for fusion-energy research, which has ORC fabricated fibre Bragg gratings within its laser amplifier chains. These ultra-high precision laser-written engineered gratings have enabled important advances in biosecurity, management of environmental hazards and clean energy research.
We have optimised aerospace structural designs and assessment methods through development and application of hybrid residual stress characterisation techniques. Our research results on bonded crack retarders have redirected industry development programmes on hybrid metal laminate material systems and been used to evaluate reinforced structural concepts for US Air Force wing and fuselage applications. Methods to assess and mitigate maintenance-induced damage have been developed and implemented based on our research. Our contour measurement technology has been transferred to the US Air Force, which now has the capability to perform measurements in-house and support work with both NASA and the US Navy.
Research on ester liquids (ELs) has proved they can be used in high-voltage (HV) transformers, bringing economic and safety advantages to the power industry and environmental benefits to society. Impact includes revisions to National Grid's oil policy recommending ester-filled HV transformers for use in London and the design and operation of the first 132kV "green" transformer (valued between £1m and £2m). The research has led directly to the creation of two international standards for professionals in global power utilities specifying the use of ELs in transformers. These developments have contributed directly to Manchester SME M&I Materials increasing sales from £15m (2008) to £29m (2012).
Bio-inspired computer algorithms, developed by Dr Stephen Smith at the University of York, have been integrated with commercially available hardware that analyse patients' movements to diagnose and monitor a range of neurodegenerative conditions including Parkinson's disease and Alzheimer's disease. Clinical studies undertaken in the UK and USA report a diagnostic accuracy exceeding 90% - a 15% improvement on current clinical practice. A new spinout company, ClearSky Medical Diagnostics Ltd, has licenced four products exploiting this technology to nine health centres in the UK, USA, Singapore, Australia and UAE, transforming clinical testing with improved diagnosis and monitoring of patients in hospitals and their own homes.
This case study highlights the research carried out by Plymouth researchers in developing a new product in coded railway signalling, the EBI Track 400. Through this patented product, Bombardier Transportation UK Ltd has become the world leader in coded track systems, currently making profits in excess of $6 Million per annum through worldwide sales. The innovative coding algorithms and enhanced system performance has improved railway reliability, eliminated `false positive' danger alerts, and achieved savings for train operators while improving the travelling experience. It has also secured existing jobs and increased investment at their Plymouth site.
Antenova Ltd, a spin out company created to exploit University of Sheffield research, is a leading developer and supplier of high performance antennas and radio frequency (RF) antenna modules for wireless communication and consumer electronic devices such as smartphones, laptop computers and tablets. Significant commercial impact has been generated: Antenova has 6% of the global mobile antenna market (2 Billion units) and is a leader in the global antenna design market with a 15% share, employing 40 staff worldwide and with an annual turnover of about $8 million. To gain commercial advantage Microsoft Corporation bought out Antenova in 2013.
Small high dielectric constant chip antennas resulting from the underpinning research allow multiple wireless services to be provided on small devices such as smart phones and as these antennas are very efficient, save energy, extend battery life and so bring environmental benefit.
Covesion, the company spun out of the University of Southampton's research into materials for use in high-powered lasers, has grown into a multi-million pound business that has created high-technology jobs, attracted more than £1 million in US investment and won UK export orders around the world. Covesion's nonlinear crystals are used by the world's leading companies and research institutes in cutting edge applications that include fibre lasers, medical imaging, aircraft anti-missile defences, display projectors and the remote sensing of airborne hazardous materials. The global value of Covesion-enabled operations since the company's inception in 2009 is estimated to be in excess of US$100 million.
Collaborations funded through EPSRC Interact and RCUK UK-China Science Bridge resulted in QUB's advanced control research having important economic and environmental impact in China, Pakistan, Vietnam. This includes the creation of new core modules for the Shanghai Automation Instrumentation Co (SAIC) SUPMAX Distributed Control System series of products now in use for whole plant monitoring and control to maximise energy efficiency and reduce pollutant emissions. These products have since 2008 increased SAIC's revenue by over $50M p.a. Related networked monitoring technologies have been successfully deployed in Baosteel's hot-rolling production lines and in the Nantong Water Treatment Company that treats 20,000 tonnes of industrial waste water daily.