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Queen's University's Ionic Liquids Laboratory (QUILL) has developed an ionic liquid technology for removing mercury, a toxic, corrosive contaminant naturally present in hydrocarbon reserves, with the national oil and gas company Petroliam Nasional Berhad (PETRONAS).The technology has been successfully installed in 1-and 15-ton units in two PETRONAS gas processing plants in Malaysia. The process, marketed as HycaPure Hg™, captures all mercury species present in natural gas and has up to 3 times higher capacity than competing state-of-the-art commercial alternatives. This technology represents a significant improvement towards ensuring the health and safety of workers, process plant and the environment.
The cost of goods is an especially important issue in developing commercially available agrochemicals, which must be manufactured on a large scale. Richard Compton's research at the University of Oxford has led to a step change in the understanding of heterogeneous reaction mechanisms for liquid — organic solid or liquid — inorganic solid processes involved in large-scale manufacturing processes. Compton's work has had particular impact on optimising the processes used by Syngenta AG in its manufacturing of agrochemicals. Since 2008 the insights gained on inorganic-base dissolution have been of great benefit to Syngenta in its development of scalable robust manufacturing processes, particularly in relation to production of its fungicide Amistar and insecticide Actara, which are two of the world's largest selling products of this type. In 2012 Syngenta achieved total sales of over $ 14 billion, $ 4.8 billion of this from fungicide and insecticide revenues.
Fingerprints remain the most conclusive means of linking an offender to a crime scene. Conventional visualization techniques require the sweat deposit to be largely retained and thus have low success rates. We have developed technologies to visualize fingerprints on metals after the sweat deposit has been substantively lost, deliberately removed or environmentally degraded. One technology uses microscale corrosion caused by the sweat deposit; it has been used in solving gun crimes. A second technology uses trace residual sweat deposit as a template to direct electrochromic polymer deposition to bare metal between the ridge deposits. These have been adopted in the new Home Office Fingerprinting Manual and licensed to UK forensic providers.
Since the mid-1990s, the Materials and Structures Research Group has been conducting research into materials-joining processes, including metal-ceramic joining for high-temperature applications. The group's research on metal-ceramic interfacial relationships and metal-ceramic joining subsequently assisted Cambridge-based C4 Carbides to optimise metal-to-diamond brazing and develop cutting tools with improved quality and longer lifetimes. Since 2010 the company has also [text removed for publication]
This continuing collaboration has helped C4 Carbides secure a TSB smart award and begin its strategic shift from niche SME to mainstream supplier.
Argentium, a sterling silver alloy with unique properties, has stimulated jewellers to develop designs retailing in over 1,220 high street shops in the UK alone and craft jewellery makers to extend their design practice around the world. A spin-out company from Middlesex was sold to private investors in 2008. Middlesex remains in partnership with Argentium International Ltd., and retains a board seat. The seven companies presently licensed to manufacture Argentium alloy are Legor Group, Heraeus, GSM Metals Inc, Lamet Spa, Noble Mind, Nubia and Pasavento. Route to impact was creation and protection of intellectual property, and its exploitation through a spinout company. Beneficiaries include silversmithing and craft industries, jewellery retailers, and users of Argentium Silver.
Diffusion bonding (DB) is well-known for producing structured materials with fine scale features and is a critical technology for high efficiency reactors, e.g. heat exchangers and fuel cells, but currently equipment is slow and expensive (and there are size limitations to the `assemblies' that can be built). The University has researched and developed, with industry partners, a rapid affordable diffusion bonding (ADB) process involving direct heating to provide appropriate temperature and stress states and utilising flexible ultra-insulation (vacuum) for pressing titanium (and now aluminium) sheets together. The process operates at low stresses thus avoiding `channel' collapse. Investment is taking place in the partner companies to exploit the technology. A breakthrough has been achieved in the chemical machining of three dimensional structures for laminar flow technology assemblies in aluminium and titanium, that can be built by ADB.
Nanomaterials research at Ulster into materials including diamond-like carbon (DLC) ultra-thin films, carbon nanotubes (CNT), graphene, silicon and metal oxide nanoparticles has resulted in direct uptake by major industrial manufacturers and led to a directly quantifiable socio-economic impact via added value, improved efficiencies and cost-savings and has secured or increased the employment of skilled engineering staff. Examples of this impact since 2008 include ceramic nanoparticles research in partnership with AVX Ltd that resulted in improved production efficiency processes (up 20%) and higher quality devices (up 10%). [text removed for publication] Research into ultra-thin DLC films, funded by Seagate, has led to their incorporation into magnetic media. [text removed for publication] Our nanoparticle research has attracted a new spin-in company SiSaf Ltd. (2009) and by incorporating NIBEC's expertise in nanomaterials into its business plan, the company was able to grow to a valuation of £3.5m and employ 7 people in skilled technical positions.
The technology in this impact study is based on organofunctionalised silica materials that can address market needs for high purity in compounds that underpin many areas of the pharma, electronic and medical sectors as well as the recovery of limited resources such as precious metals that are used in diverse industries. Since the launch of the product portfolio in 2006, the materials have become embedded in purification or recovery steps in commercial production processes of leading mining (South Africa), pharmaceutical (UK) and petrochemical (Germany) companies and make a significant impact on the business of these companies as well as limiting waste of limited resources.
Research on ester liquids (ELs) has proved they can be used in high-voltage (HV) transformers, bringing economic and safety advantages to the power industry and environmental benefits to society. Impact includes revisions to National Grid's oil policy recommending ester-filled HV transformers for use in London and the design and operation of the first 132kV "green" transformer (valued between £1m and £2m). The research has led directly to the creation of two international standards for professionals in global power utilities specifying the use of ELs in transformers. These developments have contributed directly to Manchester SME M&I Materials increasing sales from £15m (2008) to £29m (2012).