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The provision of professional analysis and advice has created an economic impact of $0.6M with AVX Ltd, a leading supplier of electronic components within the Kyocera Group. This information was pivotal to AVX Ltd retaining a major contract, for multi-layer ceramic capacitor (MLCC's) supply through to the automotive manufacturer Volkswagen Group. Our intervention addressed a reliability issue in the MLCCs and allowed them to improve processes and revise manufacture protocols. The impact drew on previous collaborative research with AVX Ltd and innovative methodologies for preparation of micro and nanoscale samples of materials in capacitors in academic research.
Patents arising from EPSRC funded research by Kilner (PI) and Steele, Atkinson and Brandon (CoI's) resulted in the development of a unique metal-supported solid oxide fuel cell and formation of the spin out company Ceres Power in 2001. Ongoing development at Ceres Power has been supported by further underpinning research by the Fuel Cell group in the Department of Materials at Imperial and has produced a world-leading SOFC fuel cell module which provides the core component for a variety of applications and fuels, including: micro combined heat and power (mCHP); mobile auxiliary power units (APU); and remote power. Ceres Power has developed a mCHP unit containing the core module for residential applications powered by natural gas in collaboration with British Gas and Bord Gais (Ireland). The unit has an electrical efficiency of 45% and total efficiency of 90%. It reduces the energy bill by 25%, and saves around 1.5 tonnes of CO2 per annum per household. The company is AIM listed and in 2011 had 160 employees, with a technology centre in Crawley and a manufacturing plant in Horsham. Over the period of the review the company has directly provided approximately 600 man years of employment in the UK.
Nanomaterials research at Ulster into materials including diamond-like carbon (DLC) ultra-thin films, carbon nanotubes (CNT), graphene, silicon and metal oxide nanoparticles has resulted in direct uptake by major industrial manufacturers and led to a directly quantifiable socio-economic impact via added value, improved efficiencies and cost-savings and has secured or increased the employment of skilled engineering staff. Examples of this impact since 2008 include ceramic nanoparticles research in partnership with AVX Ltd that resulted in improved production efficiency processes (up 20%) and higher quality devices (up 10%). [text removed for publication] Research into ultra-thin DLC films, funded by Seagate, has led to their incorporation into magnetic media. [text removed for publication] Our nanoparticle research has attracted a new spin-in company SiSaf Ltd. (2009) and by incorporating NIBEC's expertise in nanomaterials into its business plan, the company was able to grow to a valuation of £3.5m and employ 7 people in skilled technical positions.
Nanoforce Technology Ltd. is a spin-out company wholly owned by QMUL, active in the field of polymeric and ceramic materials. Bridging the gap between academic research and industrial applications, Nanoforce has done business with over 100 companies since 2008, providing the key research expertise and specialist facilities to enable the development of new materials and commercial products, including Sugru® a room temperature vulcanizing silicone rubber, Zelfo® a self-binding cellulose material, and BiotexTM a range of high-performance yarns, fabrics and pre- consolidated sheets based renewable resources such as PLA and natural flax fibres. Nanoforce has been promoting the development and commercialisation of spark plasma sintering (SPS) since 2006, which resulted in Kennametal recently opening the first commercial SPS facility in the UK to produce advanced ceramic armour. Nanoforce's clients have included large multi-nationals such as DSM, Dow Chemical, General Electric, SABIC, L'Oreal, Shell, Sibelco, governmental agencies such as Defence Science and Technology Laboratory (Dstl), and a large number of SME's.
XeraCarb Ltd is a spin-out company formed in 2011 to exploit a class of ceramic composite materials co-invented by Jones. These materials were first devised in 2008 via a Materials and Engineering Research Institute (MERI) Knowledge Transfer activity and developed from 2009 onwards through a series of UK Ministry of Defence (UK MoD)-funded research projects. XeraCarb was spun out after the underpinning research won a national award in 2011 as the most promising UK materials system for commercialisation. The applications for XeraCarb's materials range from body- and vehicle-armour to kiln furniture and wear-resistant components. The company has attracted significant venture capital investment and is valued at over £1m. It has set up an independent production facility, has appointed employees, has been awarded a TSB grant, has materials undergoing trials in respect of a number of applications, and has delivered its first orders.
The isolation and characterisation of graphene by Geim and Novoselov demonstrated its potential to underpin disruptive technological change across an incredibly broad range of industries. This resulted in rapid global uptake of new technologies in the REF period, with at least $200m recent commercial investment in graphene production. Blue-chip companies have also made significant investments leading to the generation of 7740 industrial patents. The first set of graphene-based products has reached the market with revenues already exceeding $10m per month. This commercial activity has been matched by global shifts in public research and innovation funding of at least $2.4bn, as governments have moved to facilitate graphene research and commercialisation.
Queen's University Belfast has developed a number of biocatalytic processes for the production of pharmaceutical intermediates which have been applied commercially. The most significant involved Vernakalant, a new drug for treatment of the most common form of irregular heartbeat, now available in the EU, and currently awaiting approval in the USA and Canada. In addition, QUB has sold £300,000 worth of bioproducts and through the collaborations with Almac Sciences facilitated the initiation of their biocatalysis business which currently is a multi-million revenue earner for Almac Sciences and employs 30 staff, including 15 PhD graduates from the Queen's group.
Our research on semiconductor materials and devices has led to the establishment by e2v Technologies of a combined manufacturing, research and development facility within the School of Physics and Astronomy. We have adapted and transferred device simulation software to e2v, and have provided epitaxially-grown semiconductors and access to fabrication facilities which have been used in their manufacturing processes. Devices fabricated within the facility, which was opened in 2011, have generated sales of £7M for e2v. This initiative has also led to shifts in the investment priorities of e2v, and mitigated risks to the company arising from import restrictions associated with the US International Traffic in Arms Regulations (ITAR).
Research in Durham Physics Department on optical waveguides was used to build a novel interferometer which can measure real time changes in dimension and density of a thin film adsorbed on a sensor chip. This has multiple applications in surface science and biophysics, e.g. in measuring conformal and other structural changes in proteins as they interact with drug candidate molecules. The device was developed as a commercial product by a spin-out company, Farfield Sensors, which sold the interferometers to research institutes and industry. The Farfield Group was bought in 2010 by Biolin Scientific for £2.5M.
Prof Silver's research on the development of the technology to fabricate 3D electro-optic circuits via ink-jet and screen printing has provided a more sustainable solution to conventional back-lit posters (energy saving up to 75%) and printed displays. Due to the flexibility of the components (they can be printed in any shape or design) and low maintenance (battery operational), the technology has been commercially exploited by several industrial collaborators. Johnson Matthey have used Brunel research to gain knowledge of the market and supply chain, to sell silver and palladium nano-particles for ink-jet printing and to inform the investment of around £2M on R&D in this area. Intrinsiq Materials Ltd successfully marketed copper-based inks for ink-jet printing of ACEL displays, allowing the company to employ 22 additional staff. In addition, they have secured $4M of venture capital investment to develop the technology. Printed Electronics Ltd have secured £8.6M of investment to develop a high-volume supply chain for printed electronics, and have employed an additional 9 staff within the company. As a result of working with Brunel, Keeling and Walker have begun to sell ink that contains antimony-doped tin oxide nano-powders.